Slippery Intermediate Layer Reducing Rotational Acceleration in Protective Headgear

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Solution Overview

Problem

Rotational acceleration during impacts to protective headgear remains a significant concern as existing solutions, such as impact diverting mechanisms with top and bottom layers, do not effectively address the tangential component of the force, leading to potential head injuries.

Innovation Solution

A method involving a body with a slippery exterior surface positioned between the head and the inside top surface of protective headgear, allowing sliding movement to dissipate kinetic energy, which reduces rotational acceleration by up to 30% through the use of a self-lubricating polymer plastic or coated hard polymer plastic layer and secure fastening mechanisms like hook and loop tape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an impact diverting mechanism with top and bottom layers is used, then kinetic energy is dissipated through relative movement, but rotational acceleration is not effectively reduced due to insufficient addressing of tangential force

Engineering Contradiction:
Improverotational accelerationVSAvoidimpact protection effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A slippery intermediate layer is introduced between the head and the protective headgear shell. This intermediate layer acts as a mediator that facilitates sliding movement during impact, allowing the head to move independently relative to the shell and thereby reducing rotational acceleration while maintaining protection effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective headgear is designed with a dynamic intermediate layer that enables relative motion between the head and shell during impact. This dynamic characteristic allows the system to adapt to impact forces by permitting controlled sliding, which reduces rotational acceleration while maintaining protective function.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If a slippery intermediate layer is introduced to facilitate sliding movement, then rotational acceleration is reduced, but the structural complexity of the headgear increases

Engineering Contradiction:
Improverotational accelerationVSAvoidheadgear structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The slippery intermediate layer is implemented as a thin film or layer with low friction properties. This approach reduces the added structural complexity while maintaining the desired sliding function. The thin film nature allows it to be integrated into the existing headgear structure without significant modification.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The friction parameter of the intermediate layer is changed to a low friction state by using slippery materials. This parameter change enables the sliding function without requiring complex mechanical structures, thereby reducing overall device complexity while achieving rotational acceleration reduction.

Inventive Principle:
Principle #35Parameter changes

3Force

If the outer shell stops instantly upon impact, then impact force is absorbed, but the head continues moving causing rotational acceleration and potential injury

Engineering Contradiction:
Improveimpact force absorptionVSAvoidrotational acceleration
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The system is designed to be dynamic rather than rigid, allowing the head to move independently relative to the shell during impact. The slippery intermediate layer enables this dynamic response, allowing the head to continue moving after the shell stops, thereby reducing rotational acceleration while maintaining impact force absorption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The protective headgear is segmented into distinct layers (outer shell, slippery intermediate layer, and head) that can move independently relative to each other. This segmentation allows the outer shell to stop and absorb impact force while the head continues moving through the slippery intermediate layer, reducing rotational acceleration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces rotational acceleration by facilitating sliding movement along the slippery surface, enhancing impact absorption and comfort with open-celled polymer foam, thereby mitigating head injuries from external impacts.

Implementation Method 1

a first face providing a slippery exterior surface... Upon impact, a sliding movement along the slippery exterior surface takes place

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

enhancing impact absorption and comfort with open-celled polymer foam

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentUS20210352991A1Method for reducing rotational acceleration during an impact to an outside surface of protective headgear
Publication Date: 2021.11.18 SHIELD X TECH INC
  • US20210352991A1 patent drawing
  • US20210352991A1 patent drawing
  • US20210352991A1 patent drawing

AI summary

A method for reducing rotational acceleration during an impact to an outside surface of protective headgear involves positioning a body between a head of a person and an inside top surface of the protective headgear. The body has a first face and a second face, with the first face providing a slippery exterior surface. Sliding movement along this slippery exterior surface is used to dissipate kinetic energy. In a first embodiment, a head of a person slides along the slippery exterior surface. In a second embodiment, the inside surface of the protective headgear slides along the slippery exterior surface. In a third embodiment, a helmet liner (with the head of a person positioned within it) slides along the slippery exterior surface.