Slit Electrode LCD with Transparent Conductive Layer

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Solution Overview

Problem

IPS-mode LCD devices have a low aperture ratio and optical transmittance due to opaque metal layers in the pixel region, requiring high-intensity backlights and limiting viewing angles, with previous attempts to use transparent conductive materials only slightly improving these metrics.

Innovation Solution

The implementation of a liquid crystal display device with a first substrate featuring a lower transparent conductive layer and an upper metal layer, along with a second electrode having slits to generate a horizontal electric field with a parabolic shape, enhancing the aperture ratio and optical transmittance by allowing even light passage and improving the alignment of liquid crystal molecules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If opaque metal layers are used in the pixel region to form electrodes, then the electrical conductivity and field generation capability are improved, but the aperture ratio and optical transmittance deteriorate

Engineering Contradiction:
Improveelectrical conductivityVSAvoidaperture ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The second electrode is divided into multiple slit patterns instead of forming a continuous opaque layer. This segmentation allows light to pass through the gaps between slits while still maintaining sufficient conductive area to generate the required horizontal electric field, thereby resolving the contradiction between electrical conductivity and optical transmittance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electrode structure are assigned different properties: the first electrode uses a transparent conductive layer for full light transmission, while the second electrode uses slits in a transparent conductive layer to provide localized field generation where needed while maintaining overall transparency. This local differentiation optimizes both conductivity and transmittance.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If transparent conductive materials are used for electrodes, then the aperture ratio and optical transmittance are improved, but the field generation capability and electrical conductivity deteriorate

Engineering Contradiction:
Improveaperture ratioVSAvoidfield generation capability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The electrode structure uses composite material configuration: transparent conductive layers are combined with metallic slit patterns formed through photolithography. This composite approach maintains the transparency and light transmission properties of the transparent conductive material while adding the high conductivity and field generation capability of metal structures through the slit patterns.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If a six mask process is used for fabrication, then the manufacturing precision and pattern alignment are improved, but the fabrication complexity and production time increase

Engineering Contradiction:
Improvepattern alignmentVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple patterning steps are merged into the six mask process sequence. The mask patterns are designed to form multiple structures (gate lines, data lines, electrode patterns, and slit patterns) in an integrated sequence, reducing the total number of separate fabrication processes while maintaining precise alignment through the systematic mask approach.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the aperture ratio and optical transmittance, reducing power consumption and enhancing display quality with wider viewing angles, while also simplifying the fabrication process by reducing the number of masks required.

Implementation Method 1

a second electrode having slits to generate a horizontal electric field with a parabolic shape

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

The LCD device independently supplies a data signal to pixels arranged in a matrix according to image information. Thus an optical transmittance in each of the pixels is controlled.

Methodology Applied
Scientific EffectLiquid crystal effect: Liquid Crystals

Data Source

PatentUS8208111B2Method of fabricating a liquid crystal display device using a six mask process
Publication Date: 2012.06.26 LG DISPLAY CO LTD
  • US8208111B2 patent drawing
  • US8208111B2 patent drawing
  • US8208111B2 patent drawing

AI summary

An LCD device, and a fabrication method thereof, having a high aperture ratio and a high optical transmittance that enhances a fabrication yield and reduces the number of masks required in a fabrication process are disclosed. The LCD device includes a first substrate and a second substrate; a gate line arranged on the first substrate in one direction and having a transparent conductive layer formed of a transparent conductive material at a lower portion thereof; a data line; a thin film transistor; a first electrode formed on the first substrate and formed on the same layer as the transparent conductive layer; a second electrode having a plurality of slits and formed on a different layer from the first electrode, wherein the second electrode generates a horizontal field with a parabolic shape on the first substrate with the first electrode; and a liquid crystal layer.