Slit Semiconductor Device with Dual Gates

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Solution Overview

Problem

The semiconductor industry faces challenges in integrated circuit fabrication due to complex and expensive lithographic processes, low active device utilization in integrated circuits, and inefficiencies in conventional flash memory devices, particularly related to voltage drops and charging/discharging difficulties.

Innovation Solution

The development of semiconductor devices with a slit portion and multiple terminals, where the slit portion has a width less than the ends, and the use of different materials for the semiconductor portions, allowing for improved transistor density and pattern design, including the use of dual gates and a bulk semiconductor region with a controlled depletion region for enhanced current flow and reduced voltage requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional lithography processes are used with masks and photoresist, then pattern formation is achieved, but the process becomes complex and expensive

Engineering Contradiction:
Improvelithographic process complexityVSAvoidpattern formation capability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent extracts and eliminates the mask and photoresist components from the lithographic process. The direct-write e-beam lithography system forms patterns without requiring these conventional lithographic materials, thereby simplifying the manufacturing process while maintaining pattern formation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the optical-based conventional lithography system (using light, masks, and photoresist) with an electron beam-based direct-write system. This substitution enables precise pattern formation through direct electron beam writing, eliminating the need for complex optical lithographic equipment and materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If shorter wavelengths are used in lithography, then resolution is improved, but implementation cost increases and physical limitations arise

Engineering Contradiction:
Improvelithographic resolutionVSAvoidlithography implementation cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces optical lithography (which relies on wavelength reduction for resolution) with electron beam lithography. The electron beam system achieves high resolution through beam focusing and direct writing capabilities, bypassing the need for expensive short-wavelength light sources and associated optical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If controlling gate and charge storage gate are stacked in series, then flash memory structure is formed, but significant voltage drop occurs between controlling gate and bulk semiconductor region

Engineering Contradiction:
Improveflash memory functionalityVSAvoidvoltage drop in flash memory
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent transitions from a vertical stacking arrangement (controlling gate stacked above charge storage gate) to a lateral or alternative spatial configuration. This dimensional change in gate arrangement reduces the voltage drop path and improves electrical performance while maintaining flash memory functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces an intermediary structure or material between the controlling gate and charge storage gate that facilitates better electrical coupling and reduces voltage drop. This intermediary element improves the electrical connection without compromising the memory storage function.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If conventional flash memory structure with ONO layer is used, then charge storage is achieved, but fabrication difficulty increases due to being between two polysilicon layers

Engineering Contradiction:
Improvecharge storage capabilityVSAvoidONO layer fabrication difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts or eliminates the problematic ONO layer structure from the flash memory device. By removing this difficult-to-fabricate intermediate layer, the patent simplifies the manufacturing process while alternative structures or methods are employed to achieve the necessary charge storage functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables compact, high-performance semiconductor devices with improved transistor density, reduced voltage drops, and efficient charging/discharging characteristics, leading to cost savings and increased resource utilization in integrated circuit design.

Implementation Method 1

a bulk semiconductor region with a controlled depletion region for enhanced current flow and reduced voltage requirements

Methodology Applied
Scientific EffectDepletion region: Electric Field

Data Source

PatentUS9640653B2Integrated circuit device, system, and method of fabrication
Publication Date: 2017.05.02 CARNEGIE MELLON UNIV
  • US9640653B2 patent drawing
  • US9640653B2 patent drawing
  • US9640653B2 patent drawing

AI summary

A semiconductor device, comprising a first semiconductor portion having a first end, a second end, and a slit portion, wherein the width of the slit portion is less than the width of at least one of the first end and the second end; a second portion that is a different material than the first semiconductor portion, a third portion that is a different material than the first semiconductor portion, wherein the second and third portions are on opposite sides of the slit portion, and at least three terminals selected from a group consisting of a first terminal connected to the first end, a second terminal connected to the second end, a third terminal connected to the second portion, and a fourth terminal connected to the third portion.