Slit-tube longeron solar array for compact stowage

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Solution Overview

Problem

Current deployable solar arrays for spacecraft are limited by mass, volume, and power efficiency, requiring more efficient packaging and deployment mechanisms to increase power capacity or reduce mass and stowed volume while maintaining cost-effectiveness.

Innovation Solution

The use of slit-tube longerons made from shape memory materials, which can transform from a stowed state around the satellite to a deployed state by unwrapping and flattening, coupled with flat solar panels and a force applicator to facilitate automatic deployment, allowing for more compact stowage and efficient power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If rigid panels with crystalline solar cells are used, then power generation efficiency is improved, but mass and stowed volume increase

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidmass
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent uses flexible thin-film solar arrays instead of rigid crystalline solar panels. The thin-film photovoltaic material is deposited on a flexible substrate, allowing the array to be rolled or folded into a compact stowed configuration while maintaining power generation capability when deployed.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The solar array is packaged in a rolled or folded configuration that nests within a smaller volume. The flexible substrate allows the large-area photovoltaic array to be compacted into a small stowed package that can be accommodated on the spacecraft.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If rigid panels with crystalline solar cells are used, then power generation efficiency is improved, but stowed volume increases

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidstowed volume
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The flexible thin-film solar array can be rolled or folded into a compact configuration, dramatically reducing the stowed volume compared to rigid panels. The flexibility of the thin-film substrate enables this compact packaging while maintaining the large deployed area for power generation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The solar array is packaged in a rolled or folded configuration that nests within a smaller volume, reducing the space required during launch and stowage while providing sufficient area for power generation when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of moving object

If thin-film arrays packaged in a long roll are used, then stowed volume is reduced, but deployment complexity increases due to separate booms

Engineering Contradiction:
Improvestowed volumeVSAvoiddeployment complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The support structure is integrated directly with the photovoltaic array, eliminating the need for separate boom mechanisms. The flexible substrate itself provides the structural support, merging the support function with the power-generating element and simplifying the deployment mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible substrate provides self-supporting capability, allowing the array to maintain its deployed configuration without requiring external boom structures. The material's inherent flexibility and strength enable it to serve both as the photovoltaic substrate and as the structural support element.

Inventive Principle:
Principle #25Self-service

4Volume of moving object

If thin-film arrays packaged in a pleated stack are used, then stowed volume is reduced, but deployment complexity increases due to separate boom

Engineering Contradiction:
Improvestowed volumeVSAvoiddeployment complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The support structure is integrated directly with the photovoltaic array, eliminating the need for separate boom mechanisms. The flexible substrate itself provides the structural support, merging the support function with the power-generating element and simplifying the deployment mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible substrate provides self-supporting capability, allowing the array to maintain its deployed configuration without requiring external boom structures. The material's inherent flexibility and strength enable it to serve both as the photovoltaic substrate and as the structural support element.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more compact and lightweight solar arrays that can automatically deploy, increasing power capacity and reducing stowed volume, thereby enhancing spacecraft capabilities and reducing costs.

Implementation Method 1

The slit-tube longeron may include a shape memory material. When in the deployed state, the tubular member may have a substantially circular cross section along the longitudinal length of the slit-tube longeron.

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentUS8387921B2Self deploying solar array
Publication Date: 2013.03.05 COMPOSITE TECHNOLOGY DEVELOPMENT INC
  • US8387921B2 patent drawing
  • US8387921B2 patent drawing
  • US8387921B2 patent drawing

AI summary

A deployable structure that may include a slit-tube longeron and a flat panel coupled with the slit-tube longeron. The slit-tube longeron may include a tubular member having a slit that runs along the longitudinal length of the slit-tube longeron. The deployable structure may be configured to couple with a satellite. And the deployable structure may be configured to transform between a stowed state and a deployed state where the tubular member is substantially straight when the deployable structure is in the deployed state, and the tubular member is wrapped around the satellite when the deployable structure is in the stowed state.