Spatial Light Modulator Data Transfer for Stable High-Speed Exposure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for stable and efficient data transfer from a storage device to a spatial light modulator in an exposure device to control the exposure process in a short time, particularly in the context of manufacturing electronic devices such as display panels and semiconductor elements.

Innovation Solution

A data transfer device is implemented in the exposure device, comprising a first processing unit that divides drawing data into multiple pieces, a second processing unit with a first memory group to store and transfer these data pieces, and a third processing unit that transfers the data to a spatial light modulator, along with an illumination unit and projection units to form images on the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If drawing data is transferred directly from storage device to spatial light modulator, then data transfer time is reduced, but data transfer stability and reliability deteriorate

Engineering Contradiction:
Improvedata transfer timeVSAvoiddata transfer stability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent divides the drawing data into multiple data blocks and distributes them across multiple first memory groups (e.g., first memory group 1, second memory group 2). Each memory group independently stores and transfers data blocks in parallel, which both reduces total transfer time through concurrent operations and maintains stability through distributed redundancy. If one memory group fails, other groups can still transfer their data blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent pre-loads drawing data into multiple first memory groups before the actual exposure process begins. This preliminary action allows the system to prepare multiple data blocks in advance across distributed memory groups, ensuring that during exposure, data can be transferred rapidly and stably without real-time processing delays or single-point bottlenecks.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If multiple memory groups are used to store data blocks in parallel, then data transfer speed increases, but device complexity increases

Engineering Contradiction:
Improvedata transfer speedVSAvoidmemory system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the memory system into multiple independent first memory groups (first memory group 1, second memory group 2, etc.), each handling specific data blocks. This segmentation enables parallel data transfer operations across multiple memory groups simultaneously, dramatically increasing data transfer speed while keeping each individual memory group relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each first memory group is designed with universal functionality to store and transfer data blocks independently. The memory groups can be uniformly controlled by the control unit, which manages data block allocation and transfer across all groups. This multi-functional design allows the system to achieve high productivity through parallel operations without proportionally increasing control complexity, as the same control mechanisms apply to each memory group.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260029724A1Data transfer device, exposure device, device, and device manufacturing method
Publication Date: 2026.01.29 NIKON CORP
  • US20260029724A1 patent drawing
  • US20260029724A1 patent drawing
  • US20260029724A1 patent drawing

AI summary

Provided is a data transfer device used in an exposure device that exposes a substrate by controlling elements included in a spatial light modulator based on drawing data, the data transfer device includes a first processing unit that divides first data, which is the drawing data, to generate a plurality of pieces of second data, and transfer the plurality of pieces of second data, a second processing unit that includes a first storage unit including a first memory group including first memories that respectively store the plurality of pieces of second data transferred from the first processing unit, and transfers the second data from each of the first memories, and a third processing unit that includes a second storage unit that stores third data that is the second data transferred from each of the first memories, and transfers the third data to the spatial light modulator.