Slotted Expandable Backup Rings Lock Mandrel

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Solution Overview

Problem

Conventional downhole bridge plugs face inefficiencies in removal due to inadequate reinforcement of sealing elements, leading to potential rotation of the mandrel during drilling or milling, which reduces drilling efficiency and prolongs the removal process.

Innovation Solution

The introduction of slotted expandable backup rings with spiral ring grooves that securely engage the well casing, preventing mandrel rotation and enhancing the sealing element's reinforcement, thereby ensuring a stable and efficient removal process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional backup rings are used on the mandrel, then the sealing element can be reinforced after expansion, but the backup rings inadequately reinforce the sealing element allowing the sealing element to slip on the mandrel during pressure application

Engineering Contradiction:
Improvesealing element reinforcementVSAvoidsealing element stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The backup ring is divided into multiple segments with spiral grooves between them, allowing each segment to independently engage with the casing wall while maintaining collective reinforcement of the sealing element. This segmentation enables better distribution of reinforcing force around the circumference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The backup ring incorporates spiral curved grooves that wrap around the ring structure. These curved features engage with the casing wall in a progressive manner, providing continuous radial support to the sealing element and preventing axial slippage during pressure application.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Productivity

If the mandrel is allowed to rotate during drilling or milling removal, then the drilling process can proceed, but the mandrel rotation reduces drilling efficiency and prolongs removal time

Engineering Contradiction:
Improvedrilling efficiencyVSAvoidplug removal time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The backup ring segments with spiral grooves are designed to engage with the casing wall before drilling begins, creating a locking mechanism that prevents mandrel rotation during the drilling or milling removal process. This preliminary engagement eliminates the harmful rotational movement that would otherwise occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The spiral grooves in the backup ring create a mechanical interlock with the casing wall that acts as a preventive measure against mandrel rotation. This interlocking structure provides resistance to rotational forces before they can affect drilling efficiency or extend removal time.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Stability of the object's composition

If the backup ring is made expandable with spiral grooves, then the mandrel can be locked in place preventing rotation, but the device complexity increases

Engineering Contradiction:
Improvemandrel position stabilityVSAvoidbackup ring structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The backup ring transitions from a static structure to a dynamic expandable structure that can change its configuration. In the unexpanded state, it maintains a compact form; when expanded, the spiral grooves engage with the casing wall to lock the mandrel position, providing stability only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The segmented backup ring structure allows the segments to nest together in a compact configuration when not in use, reducing overall complexity. When expanded, the segments separate and engage with the casing wall, providing the necessary locking function without requiring a permanently complex structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable and efficient removal of the bridge plug by locking the mandrel in place, preventing rotation during drilling or milling, thus enhancing the speed and efficiency of the process.

Implementation Method 1

a pair of backup rings each having a plurality of spiral ring grooves provided on the mandrel on respective sides of the at least one sealing element

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

spiral ring grooves that securely engage the well casing, preventing mandrel rotation

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 3

a pair of pressure-applying elements provided on the mandrel on respective sides of the pair of backup rings, respectively

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS8205671B1Downhole bridge plug or packer assemblies
Publication Date: 2012.06.26 BRANTON TOOLS
  • US8205671B1 patent drawing
  • US8205671B1 patent drawing
  • US8205671B1 patent drawing

AI summary

A bridge plug or packer assembly includes a mandrel; at least one sealing element provided on the mandrel; a pair of backup rings each having a plurality of spiral ring grooves provided on the mandrel on respective sides of the at least one sealing element; and a pair of pressure-applying elements provided on the mandrel on respective sides of the pair of backup rings, respectively.