Slow-Release Relay Circuit for Back-EMF-Free Return Timing

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Solution Overview

Problem

Conventional slow-release relay circuits for inductive loads face issues with counter electromotive voltage generation during power interruption, leading to potential damage to switching circuits.

Innovation Solution

A slow-release relay circuit design incorporating a power storage circuit, a discharge circuit, and a timer circuit that controls the discharge of electrical charge after a prescribed time, preventing counter electromotive voltage generation by ensuring a controlled transition from the operating to the return state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a switching circuit is used to control the power storage circuit in conventional slow-release relay circuits, then the relay return time can be controlled, but counter electromotive voltage damages the switching circuit

Engineering Contradiction:
Improverelay return time controlVSAvoidswitching circuit durability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent introduces a diode as an intermediary component between the relay coil and the switching circuit. This diode provides a dedicated current path for the inductive load, allowing the relay coil current to decay smoothly without generating harmful counter electromotive voltage that would damage the switching circuit. The diode acts as a mediator that protects the switching circuit while enabling controlled relay return timing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the current path by creating a separate loop for the relay coil through the diode, independent from the main switching circuit path. This segmentation allows the relay coil to discharge its stored energy through the diode without interacting with the switching circuit components, thereby preventing voltage damage while maintaining timing control functionality.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If a large-capacity electrolytic capacitor is used in the power storage circuit, then the relay can maintain operation for a certain period, but the discharge time varies due to capacity variation and deterioration

Engineering Contradiction:
Improverelay operation durationVSAvoiddischarge time consistency
Core Design Contradiction:
Duration of action of moving objectVSManufacturing precision

Solution Approach 1:

The patent implements a timer circuit that monitors the discharge process and provides feedback control. The timer circuit detects when the relay coil current has decayed to a predetermined level and uses this information to control the switching circuit timing. This feedback mechanism compensates for variations in capacitor capacity and ensures consistent relay return timing despite electrolytic capacitor deterioration over time.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the control parameter from direct capacitor discharge timing to timer-circuit-based timing. By using the timer circuit to monitor and control the discharge process based on current decay levels rather than fixed time intervals, the system maintains precise relay return timing even as capacitor characteristics change due to aging or manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively manages the transition of the relay from the operating to the return state without generating counter electromotive voltage, thereby protecting the switching circuit and maintaining reliable operation.

Implementation Method 1

a power storage circuit uses a large-capacity electrolytic capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a counter electromotive voltage can be generated from the relay

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12176165B2Slow-release relay circuit and train control device
Publication Date: 2024.12.24 MITSUBISHI ELECTRIC CORP
  • US12176165B2 patent drawing
  • US12176165B2 patent drawing
  • US12176165B2 patent drawing

AI summary

A slow-release relay circuit includes: a power storage circuit connected in parallel to a relay including a coil; a discharge circuit that releases electrical charge of the power storage circuit; and a timer circuit that, when detecting interruption of supply of power to the relay, drives the discharge circuit after a prescribed time.