Sludge-Derived Biostimulant Preparation for Phytohormone Control

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Solution Overview

Problem

The sludge production from sewage treatment plants poses environmental risks due to improper stabilization and contains valuable phytohormones that are not effectively regulated, limiting their application as plant biostimulants to enhance crop growth and resistance.

Innovation Solution

A method involving ultrasonic conditioning and alkaline thermal hydrolysis is used to prepare sludge-derived plant biostimulants enriched with auxins or jasmonic acid, utilizing specific solid content adjustments and thermal treatments to enhance phytohormone content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If anaerobic digestion is employed for sludge resource recovery, then sludge stabilization and production of gaseous fuel are achieved, but excessive to-be-treated digested sludge is generated

Engineering Contradiction:
Improvesludge stabilizationVSAvoiddigested sludge
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent converts the harmful excess digested sludge into a valuable resource by extracting phytohormones (auxins, cytokinins, gibberellins, abscisic acid, jasmonic acid) that can enhance crop growth and resistance. This transforms the waste problem into a beneficial plant biostimulant product, addressing both sludge stabilization and reducing the burden of digested sludge disposal.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If inorganic fertilizers and pesticides are applied to improve crop yield, then crop yield increases, but crop quality declines and potential risks to human health and soil ecosystems arise

Engineering Contradiction:
Improvecrop yieldVSAvoidsoil ecosystem degradation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the fertilizer by using biological extraction methods to obtain plant biostimulants rich in phytohormones from sludge. This produces a natural alternative that maintains crop yield while improving crop quality and eliminating the harmful effects of inorganic fertilizers and pesticides on soil ecosystems and human health.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If sludge extract is used as liquid fertilizer, then crop growth and pest resistance are enhanced, but phytohormone composition cannot be effectively regulated

Engineering Contradiction:
Improvecrop growth enhancementVSAvoidphytohormone composition regulation
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent performs preliminary classification and concentration of different phytohormone components during the extraction process. By pre-separating and regulating the phytohormone composition before application, the system enables targeted formulation of biostimulants with specific hormonal profiles matched to different crop needs and stress conditions, making the product easy to operate with.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively increases phytohormone concentrations, enabling the use of sludge-derived biostimulants as liquid fertilizers to promote seed germination, plant development, and stress resistance, addressing environmental and resource recovery challenges.

Implementation Method 1

subjecting an activated sludge material from an aeration tank of a municipal wastewater treatment plant to ultrasonic conditioning

Methodology Applied
Scientific EffectUltrasonic conditioning: Ultrasonic Vibration

Implementation Method 2

subjecting the first mixture to a first alkaline thermal hydrolysis and separation to obtain the auxin hormone

Methodology Applied
Scientific EffectThermal hydrolysis: Hydrolysis

Implementation Method 3

heating the first mixture or the second mixture to 45-55° C. followed by holding at 45-55° C. for 8-13 min; heating the first mixture or the second mixture to 120-200° C. followed by holding at 120-200° C. for 1-3 h

Methodology Applied
Scientific EffectThermal treatment: Heating

Implementation Method 4

subjecting the second mixture to semi-anaerobic digestion biological treatment and solid-liquid separation to obtain a sludge having a solid content of 5-20 wt. %; subjecting the sludge to a second alkaline thermal hydrolysis and separation to obtain the jasmonic acid hormone

Methodology Applied
Scientific EffectSemi-anaerobic digestion: Anaerobic Digestion

Data Source

PatentUS20250340495A1Sludge-derived plant biostimulant, and directional preparation method and application thereof
Publication Date: 2025.11.06 TONGJI UNIV
  • US20250340495A1 patent drawing
  • US20250340495A1 patent drawing
  • US20250340495A1 patent drawing

AI summary

A method for directional preparation of a sludge-derived plant biostimulant is provided, in which an activated sludge material is collected from an aeration tank of a municipal wastewater treatment plant, and subjected to ultrasonic conditioning and transformation treatment to directionally prepare a target sludge-derived plant biostimulant. The transformation treatment involves solid content adjustment and alkaline thermal hydrolysis, and for a jasmonic acid hormone, a semi-anaerobic digestion biological treatment is further required.