Sludge pH Treatment for Leachable Contaminant Extraction

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Solution Overview

Problem

Current methods for wastewater treatment and sludge management fail to effectively remove leachable pollutants and resources from municipal sewage sludge, leading to environmental and health concerns due to the persistence of toxic chemicals, pathogens, and organic contaminants, which can contaminate water resources and soil.

Innovation Solution

A pH treatment method that adjusts the pH of sludge to mobilize and extract ionizable organic contaminants, combined with acidic or basic stabilization to remove acid/base-soluble contaminants, thereby reducing the leachable fraction of pollutants before land application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If pH treatment and extraction is applied to sludge, then the leachable fraction of contaminants is reduced, but the treatment process complexity increases

Engineering Contradiction:
Improveleachable contaminantsVSAvoidtreatment process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies pH treatment by adjusting the pH of sludge to specific ranges (acidic pH 2-4 or basic pH 10-12) to mobilize and extract ionizable organic contaminants. This parameter change enables selective extraction of contaminants while leaving non-ionizable contaminants behind, reducing the leachable fraction without requiring complex multi-stage treatment systems.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pH treatment is applied to mobilize ionizable organic contaminants, then contaminant removal efficiency improves, but treatment cost increases

Engineering Contradiction:
Improvecontaminant removal efficiencyVSAvoidtreatment cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent uses pH adjustment to a specific range (2-4 or 10-12) to maximize the mobilization of ionizable organic contaminants. By targeting specific pH ranges rather than extreme pH values, the treatment achieves high contaminant removal efficiency while controlling chemical consumption costs. The extracted contaminants are then removed through filtration or centrifugation, providing cost-effective treatment.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If dewatering is performed before pH treatment, then sludge handling efficiency improves, but the extraction completeness decreases

Engineering Contradiction:
Improvesludge handling efficiencyVSAvoidextraction completeness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the sludge treatment process into distinct stages: initial dewatering to reduce moisture content and improve handling efficiency, followed by pH treatment to mobilize contaminants, and final extraction to remove the mobilized contaminants. This segmentation allows each stage to be optimized independently - dewatering for handling efficiency and extraction for completeness - while maintaining overall process effectiveness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the leachable fraction of contaminants, improving the quality of sludge for land application, protecting soil and water resources, and providing a cost-effective treatment process that can be integrated into existing wastewater treatment systems.

Implementation Method 1

adjusts the pH of sludge to mobilize and extract ionizable organic contaminants

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

acidic or basic stabilization to remove acid/base-soluble contaminants

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS10315943B2Methods and systems for pH treatment and extraction of leachable resources and pollutants from sludge
Publication Date: 2019.06.11 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US10315943B2 patent drawing
  • US10315943B2 patent drawing
  • US10315943B2 patent drawing

AI summary

A pH treatment and method for extraction of leachable resources and pollutants from sludge. A volume of wastewater sludge is initially dewatered followed by adding pH adjusting agents to the dewatered sludge to remove acid/base-soluble contaminants. The acid/base-soluble contaminants are flushed out or dewatered from the treated product. Treated sludge can then be sent to storage and held for beneficial uses.