Aircraft Flight Parameter Processing for Slung Load Touchdown Detection

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Solution Overview

Problem

Existing methods for managing the transition of slung load cargo, particularly in rotorcraft and UAV applications, are costly and prone to multiple points of failure, as they rely on additional sensors and algorithms that do not effectively account for the unique dynamics of slung load situations, leading to potential damage from excessive impact during landing.

Innovation Solution

A method and apparatus that process aircraft flight parameters such as collective input, engine power, and shaft torque to determine changes exceeding a threshold, enabling decoupling of the load from the aircraft, which includes using nonlinear gains and dynamic weights to scale and weigh these parameters, and utilizing altitude or pressure sensors to determine proximity to the ground for safe detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional sling load sensors and camera optical aids are used to detect cargo touchdown, then the detection accuracy is improved, but the system cost and complexity increase

Engineering Contradiction:
Improvecargo touchdown detection accuracyVSAvoidsensor and system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the touchdown detection function from dedicated external sensors and relocates it to the aircraft's existing flight control computer by monitoring changes in flight parameters (collective pitch, engine power, shaft torque) that naturally occur during cargo touchdown, thereby eliminating the need for additional detection devices

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flight control computer, originally designed for flight control, is made multi-functional by enabling it to perform both flight control and cargo touchdown detection through algorithmic processing of existing flight parameter data, eliminating the need for separate dedicated detection systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple sensors and algorithms are deployed for touchdown detection, then the detection capability is improved, but the number of failure points increases

Engineering Contradiction:
Improvetouchdown detection reliabilityVSAvoidsystem configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes additional sensors and algorithms from the system, relying instead on the aircraft's existing flight control computer and its monitoring of flight parameters that inherently change during cargo touchdown, thereby reducing failure points while maintaining detection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flight control computer uses its own existing data (flight parameters) to detect cargo touchdown, making the system self-sufficient without requiring external dedicated sensors, thereby reducing both complexity and failure points

Inventive Principle:
Principle #25Self-service

3Measurement precision

If traditional sensor-based methods are used for cargo transition management, then the detection accuracy is improved, but the cost increases

Engineering Contradiction:
Improvecargo transition detection accuracyVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The flight control computer is made multi-functional to perform both flight control and cargo transition detection using existing flight parameter data, eliminating the need for expensive dedicated sensors and reducing overall system cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts the detection function from expensive external sensors and implements it within the existing flight control computer through algorithmic processing of flight parameters, thereby maintaining detection accuracy while reducing cost

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If soft-weight-on-wheels algorithms are used, then the landing detection is improved, but the applicability to slung load situations is reduced

Engineering Contradiction:
Improvelanding detection accuracyVSAvoidalgorithm applicability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent adapts the detection approach by changing the monitored parameters from weight-on-wheels (fixed-wing) to flight control parameters like collective pitch, engine power, and shaft torque (rotorcraft), making the algorithm applicable to slung load situations while maintaining detection accuracy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a dynamic detection algorithm that monitors changes in flight parameters over time during the cargo delivery process, enabling it to detect slung load touchdown events that differ fundamentally from fixed-wing landing events

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2881830B1Payload touchdown detection
Publication Date: 2020.02.12 SIKORSKY AIRCRAFT CORP
  • EP2881830B1 patent drawingFigure 1A
  • EP2881830B1 patent drawingFigure 1B
  • EP2881830B1 patent drawingFigure 2

AI summary

Embodiments are directed to obtaining data associated with at least one aircraft flight parameter when an aircraft is being operated in flight; processing the data to determine that the at least one aircraft flight parameter indicates a change in value in an amount greater than a threshold; and decoupling a load from the aircraft based on determining that the at least one aircraft flight parameter indicates the change in value in the amount greater than the threshold.