Slurry Injection Well Control for Safe Subsurface Waste Disposal

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Solution Overview

Problem

The management of massive waste streams generated by oil and gas production and other industries poses challenges in safe and cost-effective disposal, particularly in ensuring optimal injection into subsurface formations without breaching containment boundaries or causing environmental harm.

Innovation Solution

A system utilizing data-mining, engineering, and software for computerized subsurface simulation to optimize slurrification and disposal by pressure pumping, incorporating real-time feedback and automated equipment control to manage injection operations, ensuring safe and efficient disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pressure pumping is used to dispose of waste into subsurface formations, then disposal capacity is improved, but risk of breaching containment boundaries increases

Engineering Contradiction:
Improvedisposal capacityVSAvoidcontainment safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary subsurface simulation and analysis before injection operations to identify optimal injection zones and parameters. Geologic models are created in advance to predict fracture behavior and containment boundaries, allowing operators to plan injection strategies that maximize disposal capacity while maintaining safety margins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Real-time feedback systems monitor injection pressure, flow rates, and subsurface responses during waste disposal operations. The system continuously compares actual injection parameters against simulated models and regulatory limits, automatically adjusting injection rates or shutting down operations when containment risks are detected, thereby resolving the contradiction between high disposal capacity and containment safety.

Inventive Principle:
Principle #23Feedback

2Reliability

If real-time monitoring and automated control systems are implemented, then injection operation safety is improved, but system complexity increases

Engineering Contradiction:
Improveinjection operation safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into unified platforms: geologic modeling software performs both predictive simulation and real-time monitoring, automated control systems manage both injection parameters and safety shutdowns, and data management systems handle both operational data and regulatory reporting. This multi-functionality reduces overall system complexity while maintaining comprehensive safety monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If subsurface simulation and data-mining are used to optimize injection parameters, then disposal efficiency is improved, but computational requirements and time increase

Engineering Contradiction:
Improvedisposal efficiencyVSAvoidcomputational time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

Comprehensive geologic models and simulation frameworks are developed in advance during the planning phase. Once these models are established, they can be rapidly executed during actual injection operations to provide quick optimization recommendations, thereby reducing computational time loss during critical injection periods while maintaining high disposal efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and cost-effective disposal of waste by optimizing injection parameters, minimizing risk, and maximizing disposal capacity while adhering to regulatory limits and environmental safety.

Implementation Method 1

disposal of waste by pressure pumping into a subsurface formation

Methodology Applied
Scientific EffectPressure pumping: Pressure Gradient

Data Source

PatentUS12590510B2Slurrification and disposal of waste by pressure pumping into a subsurface formation
Publication Date: 2026.03.31 ADVANTEK INTERNATIONAL CORP
  • US12590510B2 patent drawing
  • US12590510B2 patent drawing
  • US12590510B2 patent drawing

AI summary

A computerized method for management of a slurry injection well and the associated surface facility. The method utilizes real time and historical data of injection and slurry parameters in conjunction with computer simulations on a computer-modelled reservoir to predict well behavior during one or a series of injection events. The system determines optimized injection operation schedules, recommends and implements changes to an injection operation, including while in process such as through automated equipment control.