Switch-Mode Power Supply Gate Drive Throttling for Ringing Reduction

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Solution Overview

Problem

Switch-mode power supplies face issues with ringing and overshoot due to series inductance, leading to potential transistor damage, especially at higher load currents, and existing solutions involve using high-breakdown voltage devices that are less efficient and more expensive.

Innovation Solution

The introduction of a switch-mode power supply circuit that throttles the switching transistor gate drive based on load current, using low-side and high-side current sensing circuits to adjust drive strength and reduce ringing, allowing for robust operation across various voltages and frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-breakdown voltage devices are used to prevent transistor damage from ringing and overshoot, then reliability is improved, but efficiency decreases and cost increases

Engineering Contradiction:
Improvetransistor damage preventionVSAvoidefficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gate driver circuit dynamically adjusts its output drive strength based on real-time current sensing feedback. When load current exceeds a threshold, the driver reduces its drive strength to minimize switching transitions that cause ringing and overshoot, thereby protecting transistors without requiring high-breakdown voltage devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements current sensing circuits that continuously monitor load current and feed this information back to the gate driver. This feedback mechanism enables the driver to adapt its drive strength accordingly, preventing transistor damage from ringing while maintaining efficiency with standard-voltage devices

Inventive Principle:
Principle #23Feedback

2Reliability

If high-breakdown voltage devices are used to prevent transistor damage from ringing and overshoot, then reliability is improved, but device cost increases

Engineering Contradiction:
Improvetransistor damage preventionVSAvoiddevice cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The gate driver dynamically modulates its drive strength based on load conditions, reducing excessive switching that causes ringing and overshoot. This dynamic control enables the use of lower-cost standard-voltage transistors instead of expensive high-breakdown voltage devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Current sensing feedback allows the system to detect when load current exceeds thresholds and adjust gate drive accordingly, preventing transistor damage without requiring costly high-breakdown voltage devices

Inventive Principle:
Principle #23Feedback

3Productivity

If gate drive strength is increased for faster switching, then productivity is improved, but ringing and overshoot increase causing transistor damage

Engineering Contradiction:
Improveswitching speedVSAvoidtransistor damage risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The gate driver provides strong drive strength during normal operation for fast switching and high productivity, but automatically reduces drive strength when current sensing detects conditions that would cause excessive ringing and overshoot, thus preventing transistor damage dynamically

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The current sensing circuit provides real-time feedback to the gate driver, enabling it to reduce drive strength when load current exceeds thresholds and prevent transistor damage from ringing, while maintaining high switching speed during normal operation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11552565B2Switch-mode power supply with load current based throttling
Publication Date: 2023.01.10 TEXAS INSTRUMENTS INC
  • US11552565B2 patent drawing
  • US11552565B2 patent drawing
  • US11552565B2 patent drawing

AI summary

A switch-mode power supply circuit includes a low-side switching transistor, a high-side switching transistor, a low-side current sensing circuit, and a gate driver circuit. The low-side current sensing circuit is coupled to the low-side switching transistor and is configured to sense a current flowing through the low-side switching transistor. The gate driver circuit is coupled to the low-side current sensing circuit and the high-side switching transistor. The gate driver circuit is configured to generate a signal having a first drive strength to switch the high-side switching transistor based on current flowing through the low-side switching transistor being less than a threshold current, and to generate a signal having a second drive strength to switch the high-side switching transistor based on current flowing through the low-side switching transistor being greater than the threshold current. The first drive strength is greater than the second drive strength.