SM-XBAR Resonator Structure for 27 GHz RF Filter Selectivity

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Solution Overview

Problem

Existing RF filters using acoustic wave resonators are not well-suited for higher frequencies and bandwidths required by future communications networks, particularly in the 27 GHz communications bands.

Innovation Solution

The development of solidly-mounted transversely-excited film bulk acoustic resonators (SM-XBARs) with an acoustic Bragg reflector and specific dielectric layers, which are integrated into RF filters to enhance their performance at higher frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If existing RF filters using acoustic wave resonators are used, then the filters can operate at lower frequencies, but they cannot achieve the higher frequencies and bandwidths required by future communications networks

Engineering Contradiction:
Improveoperating frequencyVSAvoidperformance suitability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the operating parameters of the acoustic wave resonator by transitioning from surface acoustic wave (SAW) to bulk acoustic wave (BAW) modes, and specifically to transversely-excited film bulk acoustic resonators (XBARs). This parameter change enables operation at higher frequencies (27 GHz bands) while maintaining the required performance characteristics for future communications networks

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including piezoelectric films (such as aluminum nitride or gallium nitride) deposited on substrate layers, forming XBAR resonators that combine the advantages of different materials to achieve high-frequency operation with improved performance reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional acoustic wave resonators are used, then the device structure can be simpler, but the frequency selectivity and power handling capabilities are insufficient for 27 GHz communications bands

Engineering Contradiction:
Improvefrequency selectivityVSAvoidresonator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resonator structure is segmented into distinct functional layers including piezoelectric films, acoustic Bragg reflectors with alternating high and low acoustic impedance layers, and electrode structures. This segmentation allows each layer to be optimized for specific functions, achieving superior frequency selectivity while managing the overall device complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces acoustic Bragg reflectors as intermediary structures between the piezoelectric film and the substrate. These reflectors act as acoustic mirrors that enhance frequency selectivity by reflecting specific acoustic waves while allowing the resonator to maintain a manageable structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

SM-XBARs provide improved frequency selectivity and power handling capabilities, enabling effective operation in the 27 GHz communications bands and supporting the development of advanced communication systems.

Implementation Method 1

an acoustic Bragg reflector sandwiched between a surface of the substrate and a back surface of the piezoelectric plate

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

A conductor pattern on the piezoelectric plate includes one or more interdigital transducers configured to excite shear acoustic waves in the piezoelectric plate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12224732B2Solidly-mounted transversely-excited film bulk acoustic resonators and filters for 27 GHz communications bands
Publication Date: 2025.02.11 MURATA MFG CO LTD
  • US12224732B2 patent drawing
  • US12224732B2 patent drawing
  • US12224732B2 patent drawing

AI summary

Resonator devices and filter devices are disclosed. An acoustic resonator includes a substrate and a piezoelectric plate having front and back surfaces separated by a piezoelectric plate thickness greater than or equal to 50 nm and less than or equal to 200 nm. An acoustic Bragg reflector is between the substrate and the back surface of the piezoelectric plate. A conductor pattern including an interdigital transducer (IDT) is on the front surface of the piezoelectric plate.