Self-Locking SMA Actuator Cartridge for Compression Garments

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Solution Overview

Problem

Conventional compression garments face challenges such as being difficult to put on and take off, providing limited compression, or being bulky and restrictive when inflated, necessitating a solution for controllable and efficient compression.

Innovation Solution

A shape memory alloy (SMA) cartridge with end caps and SMA coils that automatically lock in a contracted state when stimulated, allowing for controllable compression and easy integration into various compression garments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If tight fitting passive materials are used for compression garments, then the garments are lightweight, but they are difficult and time-consuming to put on and take off, or provide only limited compression

Engineering Contradiction:
Improvegarment weightVSAvoidease of donning and doffing
Core Design Contradiction:
Weight of moving objectVSEase of operation

Solution Approach 1:

The patent applies dynamics by using shape memory alloy (SMA) actuators that can dynamically change the garment's compression state. The SMA coils transition between contracted and extended states based on electrical stimulation, allowing the garment to adapt between compressed and relaxed configurations, thereby solving the contradiction between maintaining compression and ease of donning/doffing

Inventive Principle:
Principle #15Dynamics

2Weight of moving object

If tight fitting passive materials are used for compression garments, then the garments are lightweight, but they provide only limited compression

Engineering Contradiction:
Improvegarment weightVSAvoidcompression force
Core Design Contradiction:
Weight of moving objectVSStress or pressure

Solution Approach 1:

The patent replaces passive mechanical compression materials with active SMA actuators that generate compression forces through shape memory effect. The SMA coils can be electrically stimulated to produce controlled compression forces, overcoming the limitation of passive materials while maintaining lightweight construction

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If pneumatically-pressurized bladders are used for compression garments, then the garments can be put on and taken off relatively easily, but they are bulky and restrict movement when inflated

Engineering Contradiction:
Improveease of donning and doffingVSAvoidgarment volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent replaces bulky pneumatic bladders with compact SMA coil actuators. The SMA coils generate compression forces without requiring large inflated chambers, thereby maintaining ease of donning and doffing while eliminating the bulkiness and movement restriction associated with pneumatic systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If pneumatically-pressurized bladders are used for compression garments, then the garments can be put on and taken off relatively easily, but they restrict movement when inflated

Engineering Contradiction:
Improveease of donning and doffingVSAvoidmovement freedom
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by using SMA actuators that can dynamically adjust compression levels. The garment can be easily donned in a relaxed state and then selectively compressed in specific regions, maintaining movement freedom in non-compressed areas while providing targeted compression where needed

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SMA cartridge provides efficient, controllable compression without continuous power application, maintaining the contracted state and enabling easy donning and doffing of garments while minimizing bulkiness.

Implementation Method 1

The SMA coils have a trained state and a deformed state, where the SMA coils are in the deformed state when a stimulus is provided thereto and where the SMA coils are in the trained state when the stimulus is removed therefrom

Methodology Applied
Scientific EffectShape memory alloy effect: Shape Memory Alloy

Data Source

PatentUS10828221B2Wearable, self-locking shape memory alloy (SMA) actuator cartridge
Publication Date: 2020.11.10 MASSACHUSETTS INST OF TECH
  • US10828221B2 patent drawing
  • US10828221B2 patent drawing
  • US10828221B2 patent drawing

AI summary

Described embodiments provide a shape memory alloy (SMA) cartridge for use in providing controllable compression. The SMA cartridge includes first and second end caps, each of the first and second end caps being coupled to a passive material. One or more SMA coils extend between the first and second end caps. The SMA coils have a trained state and a deformed state, where the SMA coils are in the deformed state when a stimulus is provided thereto and the SMA coils are in the trained state when the stimulus is removed therefrom. The first end cap and the second end cap include a locking mechanism to automatically lock the first and second end caps in a fixed position relative to one another when the SMA coils are contracted.