SMA Camera Module Layout for Low-Height Optical Stabilization

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Solution Overview

Problem

Miniaturization of camera apparatuses poses challenges in integrating optical image stabilization (OIS) systems due to the difficulty in accommodating SMA actuators within tight packaging, which affects the camera's height and stability, especially when additional actuators are required for autofocusing.

Innovation Solution

The use of an SMA actuator system with two SMA actuator subsystems connected in a way that their pivot axes lie in a common plane along the optical axis, allowing for 'virtual' pivoting without the need for a gimbal mechanism, and the incorporation of a flexure arrangement that provides greater resistance to lateral movement, reducing the overall height and complexity of the camera apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SMA actuators are integrated into the camera apparatus for OIS, then image stabilization functionality is improved, but the camera height and packaging complexity increase

Engineering Contradiction:
Improveimage stabilization functionalityVSAvoidcamera height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent combines the OIS actuator system with the autofocusing actuator system into a single integrated assembly. The first and second SMA actuators for OIS are positioned adjacent to the autofocus actuator, sharing common structural elements and control electronics. This merging reduces the overall height requirement compared to having separate actuator systems, while maintaining effective OIS functionality through the differential contraction mechanism of the SMA actuators.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If additional actuators are added for autofocusing, then focusing capability is improved, but the device complexity and packaging difficulty increase

Engineering Contradiction:
Improvefocusing capabilityVSAvoidpackaging complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a multi-functional actuator system where the first and second SMA actuators serve dual purposes: they provide optical image stabilization through differential contraction while also contributing to autofocus functionality through their integrated positioning. The control system selectively activates these actuators based on whether OIS or autofocus is required, reducing the need for completely separate actuator systems and simplifying the overall packaging.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If SMA actuators are positioned to provide OIS, then stabilization performance is improved, but the camera unit height increases

Engineering Contradiction:
Improvestabilization performanceVSAvoidcamera unit height
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent positions the first and second SMA actuators in a lateral arrangement adjacent to the optical axis rather than extending along the optical axis. This dimensional reconfiguration allows the actuators to provide effective OIS torque through their contraction forces while maintaining a compact height profile. The actuators are oriented such that their contraction vectors create the necessary rotational moment about the optical axis without increasing the camera unit's height in the optical direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes the camera's height while maintaining effective OIS functionality, allowing for efficient tilting and autofocusing without increasing the overall height or requiring additional biasing forces, thus addressing the challenges of miniaturization and stability in portable devices.

Implementation Method 1

an SMA actuator system comprising two SMA actuator subsystems each comprising two pairs of lengths of SMA wire connected between the camera unit and the support structure

Methodology Applied
Scientific EffectShape memory alloy (SMA) wire contraction: Shape Memory Alloy

Implementation Method 2

a flexure arrangement connected between the support structure and the camera unit and arranged to provide a greater degree of resistance to movement laterally to the optical axis than to movement along the optical axis

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9137429B2Camera apparatus
Publication Date: 2015.09.15 CAMBRIDGE MECHATRONICS
  • US9137429B2 patent drawing
  • US9137429B2 patent drawing
  • US9137429B2 patent drawing

AI summary

In a camera apparatus, two SMA actuator subsystems each comprise two SMA wires connected between a camera unit and a support structure, hooked over a pivot element defining pivot axes that lie in a common plane along the optical axis. Differential contraction of the SMA wires drives rotation. The SMA actuator subsystems are opposed, but the SMA wires of each subsystem are fixed respectively to the camera unit and the support structure, reducing the height. A non-conductive substrate supporting conductive tracks electrically connected to the SMA actuator system is configured as a flexure arrangement between the camera unit and the support structure. The flexure arrangement is connected to the camera unit at a position in the common plane reducing lateral resistance to tilt. Use of an intermediate connector element allows the circuit board to be arranged in front of the intermediate connector inside the height of the lens system.