SMA-Driven Optical Assembly for Compact Camera Module Autofocus
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Solution Overview
Problem
Existing camera modules in smart devices require motor mechanisms for lens movement, which occupy significant space and are difficult to miniaturize due to the need for a large magnet volume and movement stroke, limiting the reduction of the camera module's volume.
Innovation Solution
Employing a shape memory alloy (SMA) line to drive the lens movement, which replaces the motor mechanism, allowing for a smaller volume and enabling auto-focus and optical image stabilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a motor mechanism is used to drive the lens for longitudinal movement, then the lens can achieve auto-focus, but the motor occupies a large volume making it difficult to reduce the camera module size
Solution Approach 1:
The patent replaces the motor mechanism with a shape memory alloy (SMA) line that uses thermal actuation instead of electromagnetic actuation. The SMA line is driven by temperature changes to produce longitudinal movement of the lens, eliminating the need for a motor and significantly reducing the volume of the camera module.
Solution Approach 2:
The patent changes the actuation parameter from electromagnetic (motor) to thermal (SMA line). By using temperature as the driving parameter, the system achieves lens movement without requiring the bulky motor structure, thereby resolving the volume contradiction while maintaining auto-focus functionality.
2Force
If a motor mechanism with sufficient thrust is designed, then the lens can be driven effectively, but the magnet volume increases making miniaturization difficult
Solution Approach 1:
The patent substitutes the electromagnetic force generation system (motor with magnet and coil) with a thermal actuation system (SMA line). The SMA line generates the necessary thrust through thermal expansion and phase transformation, eliminating the need for large-volume magnets while maintaining effective lens driving capability.
Solution Approach 2:
The patent changes the force generation mechanism from electromagnetic to thermal. By utilizing temperature-induced phase transformation in the SMA material, the system generates the required thrust without the volume constraints associated with electromagnetic actuators, enabling effective lens control with minimal volume.
3Volume of moving object
If the camera module volume is reduced for thinner smart devices, then the device becomes more compact, but the space for lens longitudinal movement is reduced
Solution Approach 1:
The patent replaces the motor-driven mechanical system with an SMA line-based thermal actuation system. This substitution enables more efficient space utilization, as the SMA line can achieve the required lens movement stroke within a more compact configuration, allowing camera module miniaturization without sacrificing lens mobility.
Solution Approach 2:
The patent utilizes the thermal dimension (temperature control) to achieve lens movement, rather than relying solely on mechanical space for motor operation. This dimensional shift allows the system to achieve the necessary movement stroke within a reduced physical volume by leveraging thermal actuation efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The SMA line-based camera module achieves a smaller volume and efficient auto-focus and optical image stabilization, addressing the space constraints of traditional motor-driven systems.
Implementation Method 1
A shape memory alloy (SMA) line can eliminate the deformation generated at a lower temperature after the temperature is raised, and restore its original shape before the deformation.
Data Source
Figure 1A~1B
Figure 2~3B
Figure 4A~4B
AI summary
An optical assembly, a camera module having the optical assembly, and a smart device having the camera module. The optical assembly comprises: a lens module (10) having an outer frame (12), wherein the outer frame (12) comprises four side surfaces divided according to an angle range, the lens module (10) comprises a first support portion (13) and a second support portion (14) on each side surface of the outer frame (12), and both the first support portion (13) and the second support portion (14) on each side surface are located at a group of diagonal regions (12A) of the outer frame (12); and a fixing means (30) disposed at another group of diagonal regions (12B) of the outer frame (12) of the lens module (10), wherein the fixing means (30) has a first power supply fixing portion (311) and a first groundwire fixing portion (321) corresponding to the first support portion (13), and a second power supply fixing portion (331) and a second groundwire fixing portion (322) corresponding to the second support portion (14), on a respective fixing surface corresponding to each side surface of the outer frame (12).