SMA Tether Capture Mechanism for Microgravity Debris Handling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a growing need for efficient methods to capture and deorbit space debris and perform in-orbit servicing in microgravity environments, as current technologies are inadequate for handling space junk and servicing tasks due to the complexity and mass of existing systems.

Innovation Solution

A shape memory alloy (SMA) tether system that utilizes a high-temperature SMA core enclosed by segments with heating and cooling devices, controlled by frequency-division multiplexing, to progressively envelop targets using a controllable deformation mechanism, minimizing mechanical components and power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional capture systems are used to handle space debris in microgravity, then capture capability is achieved, but system complexity and mass increase significantly

Engineering Contradiction:
Improvecapture capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical capture systems with a shape memory alloy (SMA) based system. The SMA tether uses thermal stimulation to induce phase transformation and shape change, eliminating the need for complex mechanical actuators, motors, and linkages. The core component is a simple rod that transforms shape through thermal energy, fundamentally substituting mechanical actuation with a smart material response.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the physical state and shape of the SMA tether through temperature parameter changes. By heating the SMA material, it undergoes phase transformation from martensite to austenite, causing it to return to its pre-deformed shape and envelop the target. This parameter-based control (temperature) replaces complex mechanical control systems.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional capture systems are used to handle space debris, then capture capability is achieved, but system mass increases

Engineering Contradiction:
Improvecapture capabilityVSAvoidsystem mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces heavy mechanical actuators, motors, and complex linkages with a lightweight shape memory alloy tether. The SMA material provides the necessary actuation force through phase transformation, eliminating the need for power-intensive mechanical systems and significantly reducing overall system mass.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The SMA tether is self-actuating through thermal stimulation. Once heated, the material automatically transforms shape and envelops the target without requiring external mechanical actuators or complex control mechanisms. This self-service capability eliminates the mass of external actuation systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If conventional capture systems are used, then capture capability is achieved, but power consumption increases

Engineering Contradiction:
Improvecapture capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces power-intensive mechanical actuators with a thermally-driven SMA system. The actuation energy is stored in the phase transformation of the material, which can be triggered by relatively low-power heating elements. This substitution dramatically reduces the continuous power consumption required for capture operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The SMA tether operates through periodic heating cycles rather than continuous power consumption. The heating elements activate the phase transformation only when needed, and the material maintains its shape without requiring continuous energy input. This periodic action pattern reduces average power consumption compared to continuously operating mechanical systems.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SMA tether system effectively captures targets in microgravity environments with minimal force, reducing system complexity, mass, and power consumption while avoiding mishandling, enabling efficient space debris handling and on-orbit servicing.

Implementation Method 1

An SMA is an alloy that can be deformed when cold but returns to its pre-deformed, i.e., trained, shape when heated

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Implementation Method 2

one or more heating devices

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250257721A1Shape memory alloy tether system
Publication Date: 2025.08.14 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US20250257721A1 patent drawing
  • US20250257721A1 patent drawing
  • US20250257721A1 patent drawing

AI summary

The present disclosure provide a controllably deformable tether to capture a target in a microgravity environment, the tether includes a core, wherein the core is a shape memory material; and a controllable node disposed along the length of the core, the controllable node including node including a node controller and a controllable heating source; wherein the node controller to receive a control signal and control the heating source to cause controllable deformation of the shape memory material in an area around the controllable node.