Shape-Memory Alloy Wire Control for Precise Infusion Pumping

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Solution Overview

Problem

Existing portable and wearable fluid delivery devices for therapeutics, such as infusion pumps, face challenges including high malfunction rates, size, weight, and cost issues, as well as difficulties in maintaining consistent drug administration schedules and skin application.

Innovation Solution

A wearable infusion pump assembly utilizing a shape-memory alloy wire actuation system that adjusts pumping time based on temperature and volume measurements, incorporating a controller, temperature sensor, and volume sensor to ensure precise fluid delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If shape-memory alloy wire is used for pump actuation, then device size and weight are reduced, but temperature sensitivity causes malfunction

Engineering Contradiction:
Improvedevice weightVSAvoidactuation reliability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The system incorporates a temperature sensor that continuously monitors the temperature of the shape-memory alloy wire and feeds this information back to the controller. The controller adjusts the pump actuation timing based on the measured temperature, compensating for temperature-induced variations in the wire's actuation characteristics and ensuring reliable operation across different temperature conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the actuation parameters (specifically the pump activation timing) based on the measured temperature of the shape-memory alloy wire. By adjusting the timing parameter in response to temperature variations, the system maintains consistent pump performance despite changes in the wire's thermal state.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If shape-memory alloy wire actuation is used, then device complexity is reduced, but temperature compensation is required for precision

Engineering Contradiction:
Improveactuation system complexityVSAvoidfluid delivery precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system uses temperature feedback from the shape-memory alloy wire to adjust pump actuation timing. This feedback mechanism enables precise control of fluid delivery by compensating for temperature effects on the actuator, maintaining measurement precision without adding significant system complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces complex mechanical timing mechanisms with a temperature-based control system. Instead of using mechanical clocks or timers, the system uses temperature sensing and electronic timing control to achieve precise pump actuation, simplifying the overall device while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If temperature-based timing adjustment is implemented, then actuation reliability improves, but device complexity increases

Engineering Contradiction:
Improvepump actuation reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements a temperature feedback loop where the temperature sensor monitors the shape-memory alloy wire temperature and the controller adjusts actuation timing accordingly. This feedback approach improves reliability by adapting to temperature changes while keeping the control logic relatively simple and direct.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the temperature information from the shape-memory alloy wire environment to self-adjust its actuation timing. The controller automatically compensates for temperature effects without requiring external calibration or complex intervention, allowing the system to self-regulate based on its operating conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances the reliability and accuracy of fluid delivery, reduces device size and weight, and improves user convenience by automatically adjusting for temperature-induced changes in the shape-memory alloy wire, thereby maintaining consistent therapeutic dosing.

Implementation Method 1

a pump plunger (106) and at least one shape-memory alloy wire (112) operably connected to the pump plunger (106), wherein the shape-memory alloy wire (112), when actuated, actuates the pump plunger (106)

Methodology Applied
Scientific EffectShape-memory alloy effect: Shape Memory Alloy

Implementation Method 2

a controller (110) for controlling an ontime of the at least one shape-memory alloy wire (112), wherein the controller (110) determines the ontime based on a temperature of the shape-memory alloy wire (112)

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Data Source

PatentUS10933187B2Method and system for shape-memory alloy wire control
Publication Date: 2021.03.02 DEKA PRODUCTS LP
  • US10933187B2 patent drawing
  • US10933187B2 patent drawing
  • US10933187B2 patent drawing

AI summary

A method for controlling a device using a shape-memory alloy wire is disclosed. The method includes determining an ontime for the shape-memory alloy wire based on a target volume to be pumped by a pump plunger, determining the temperature of the shape-memory alloy wire and adjusting the ontime based on the temperature of the shape-memory alloy wire.