Small-Cell XBAR Resonator Layout for High-Frequency RF Filters

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Solution Overview

Problem

Current RF filters, particularly those using acoustic wave resonators, are not well-suited for higher frequencies and wider bandwidths required in future communication networks, such as the 5G NR standard, which necessitates the development of more effective filters for frequencies above 3 GHz and wider communication channel bandwidths.

Innovation Solution

The Transversely-Excited Film Bulk Acoustic Resonator (XBAR) structure, which includes an interdigital transducer on a thin piezoelectric diaphragm, is used to create high-frequency capable RF filters by exciting shear primary acoustic waves, allowing for the design of band-reject, band-pass filters, duplexers, and multiplexers suitable for frequencies above 3 GHz.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional acoustic wave resonators are used, then filter performance is adequate for current communication systems, but they cannot handle higher frequencies and wider bandwidths required for future networks

Engineering Contradiction:
Improvefrequency handling capabilityVSAvoidfilter performance at high frequency
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The resonator is divided into multiple small cells, each with a limited number of interdigital transducer (IDT) fingers. This segmentation allows the overall resonator to achieve high frequency operation while maintaining reliability by distributing the acoustic energy across multiple smaller units, preventing any single cell from generating excessive spurious modes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the structural parameters by using small cells with few IDT fingers compared to conventional large-cell designs. This parameter change enables the resonator to operate at higher frequencies while controlling spurious modes, directly addressing the frequency handling capability and reliability contradiction.

Inventive Principle:
Principle #35Parameter changes

2Power

If large cells with many IDT fingers are used, then electromechanical coupling is enhanced, but spurious modes increase

Engineering Contradiction:
Improveelectromechanical couplingVSAvoidspurious modes
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

By segmenting the resonator into multiple small cells, the invention achieves high electromechanical coupling through the collective effect of many small IDT arrays while preventing spurious modes that would arise from large individual cells. Each small cell contributes to the overall coupling without generating harmful spurious resonances.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the potential harm of having many IDT fingers (which would create spurious modes in large cells) into a benefit by distributing them across multiple small cells. The segmented structure transforms what would be a harmful concentration of acoustic energy into a beneficial distributed coupling mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If small cells with few IDT fingers are used, then spurious modes are reduced, but device area increases

Engineering Contradiction:
Improvespurious modesVSAvoidresonator area
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The invention merges multiple small cells into a single integrated resonator structure that functions as one unified device. This merging allows the resonator to achieve low spurious modes through the small-cell architecture while maintaining a compact overall footprint by combining the cells in a space-efficient arrangement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The small-cell architecture provides multi-functionality by simultaneously achieving low spurious modes, high frequency operation, and acceptable area utilization. The segmented structure serves multiple functions that would otherwise require separate devices, making the resonator more area-efficient despite the increased cell count.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

XBAR resonators provide high electromechanical coupling and are capable of handling higher frequencies, enhancing filter performance by reducing spurious modes and improving Q-factor, thus addressing the limitations of existing filters in handling higher frequency communications.

Implementation Method 1

The IDT includes a first set of parallel fingers, extending from a first busbar and a second set of parallel fingers extending from a second busbar. The first and second sets of parallel fingers are interleaved. A microwave signal applied to the IDT excites a shear primary acoustic wave in the piezoelectric diaphragm.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

XBAR resonators provide very high electromechanical coupling and high frequency capability.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11632096B2Transversely-excited film bulk acoustic resonator comprising small cells
Publication Date: 2023.04.18 MURATA MFG CO LTD
  • US11632096B2 patent drawing
  • US11632096B2 patent drawing
  • US11632096B2 patent drawing

AI summary

Acoustic resonator devices are disclosed. An acoustic resonator device includes a plurality of cells electrically connected in parallel. Each cell includes an interdigital transducer (IDT) on a piezoelectric plate, the IDT having at least 15 and not more than 35 interleaved fingers.