Small-Mode-Volume VCSEL With Nested DBR Layers

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Solution Overview

Problem

Conventional vertical-cavity, surface-emitting lasers (VCSELs) face challenges in reducing series electrical resistance and achieving high modulation bandwidth, low power dissipation, and thermal stability while maintaining stable output amplitude and low frequency drift.

Innovation Solution

The integration of an active structure within either a distributed Bragg reflector (DBR) or a grating reflector structure in VCSELs, along with a spacer layer, reduces the total thickness and series electrical resistance, enabling high bandwidth and thermal stability through novel carrier injection schemes and geometrical arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the total thickness of VCSEL is reduced, then series electrical resistance decreases and bandwidth increases, but thermal stability and output amplitude stability become more difficult to maintain

Engineering Contradiction:
Improvemodulation bandwidthVSAvoidthermal stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The active structure is nested within the distributed Bragg reflector (DBR) layers, specifically positioned within the high-index alternating layers. This nesting arrangement reduces the overall cavity thickness and series electrical resistance while maintaining the optical feedback mechanism through the DBR's distributed reflection, thereby achieving high bandwidth without sacrificing thermal stability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The DBR structure acts as an intermediary between the active region and the external environment, providing optical confinement and feedback while the reduced cavity thickness minimizes electrical resistance. The DBR's periodic structure mediates the trade-off by maintaining optical performance with reduced physical dimensions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the total thickness of VCSEL is reduced, then series electrical resistance decreases, but power dissipation and frequency drift control become more challenging

Engineering Contradiction:
Improveseries electrical resistanceVSAvoidfrequency stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

By nesting the active structure within the DBR layers, the patent achieves minimal cavity thickness which reduces series electrical resistance and power dissipation. The DBR's distributed Bragg reflection provides sufficient optical feedback to maintain frequency stability despite the reduced thickness

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent optimizes the DBR layer parameters (refractive index contrast, layer thickness, number of periods) to maintain frequency stability while minimizing the overall device thickness. By carefully controlling these parameters, the system achieves low series resistance without compromising frequency drift control

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional VCSEL structure is used, then fabrication is straightforward, but series electrical resistance is high and bandwidth is limited

Engineering Contradiction:
Improvefabrication simplicityVSAvoidmodulation bandwidth
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent merges the active structure with the DBR layers, eliminating the need for separate cavity formation steps. This integration maintains wafer-level batch fabrication compatibility while achieving reduced thickness and lower series electrical resistance, thereby increasing modulation bandwidth without complicating the manufacturing process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in VCSELs with high bandwidth, low power dissipation, high thermal stability, stable output amplitude, and reduced frequency drift, making them suitable for data-communication applications.

Implementation Method 1

two reflecting structures at least one of which is a grating reflector structure. In one or more examples of the present invention, the small-mode-volume VCSEL includes a distributed Bragg reflector being the other of the two reflecting structures

Methodology Applied
Scientific EffectBragg Diffraction: Bragg Diffraction

Implementation Method 2

an active structure to emit light upon injection of carriers

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9991676B2Small-mode-volume, vertical-cavity, surface-emitting laser
Publication Date: 2018.06.05 VALTRUS INNOVATIONS LTD
  • US9991676B2 patent drawing
  • US9991676B2 patent drawing
  • US9991676B2 patent drawing

AI summary

A small-mode-volume, vertical-cavity, surface-emitting laser (VCSEL). The VCSEL includes an active structure to emit light upon injection of carriers, and two reflecting structures at least one of which is a grating reflector structure. The active structure is disposed within at least one of the reflecting structures. The reflecting structures are configured as a vertical-cavity resonator of small mode-volume. An optical-bus transmitter including a plurality of small-mode-volume VCSELs, and a system including at least one optical bus and at least one optical-bus transmitter in a digital-information processor, or a data-processing center, are also provided.