Small-Spot Analyte Sensor Layout for Stable Glucose Signal Detection

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Solution Overview

Problem

Existing analyte monitoring devices face challenges in optimizing manufacturing protocols to improve yield and uniformity of sensing elements for continuous in vivo glucose monitoring, particularly in electrochemical biosensors.

Innovation Solution

The development of an analyte sensor with a working electrode featuring a sensing surface comprising two or more laterally disposed sensing elements, each with an analyte-responsive enzyme and a polymeric electron transfer agent, arranged in arrays with inter-feature areas to minimize variation in sensor sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensing surface includes multiple sensing elements disposed laterally to each other, then the signal-to-noise ratio is improved and measurement precision is enhanced, but the area of the sensing surface increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsensing surface area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The sensing surface is divided into multiple discrete sensing elements (e.g., five sensing elements arranged in a specific pattern) that are laterally disposed to each other. Each sensing element independently measures analyte concentration, and the signals from multiple elements are combined to improve the signal-to-noise ratio while maintaining a compact overall footprint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sensing elements are merged into a single integrated sensing surface structure. The sensing elements are electrically and physically combined within a single electrode assembly, allowing their signals to be averaged or combined to enhance measurement precision while occupying a unified spatial footprint.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the sensing surface area is reduced to improve comfort and skin integrity, then patient comfort is improved, but the signal-to-noise ratio deteriorates

Engineering Contradiction:
Improvepatient comfortVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The sensing surface is segmented into multiple discrete sensing elements that can be arranged in a compact pattern (e.g., 2x2 grid or cross pattern). This segmentation allows the total sensing area to be minimized while maintaining multiple measurement points, thereby improving signal-to-noise ratio without compromising patient comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensing elements are arranged in a lateral dimension pattern rather than expanding the overall sensor footprint. By optimizing the spatial distribution of sensing elements in two dimensions (e.g., arranging them in a compact array), the patent achieves high signal-to-noise ratio with minimal skin contact area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If multiple sensing elements are disposed laterally to each other, then measurement precision is improved through signal combination, but the device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple sensing elements are merged into a single integrated electrode structure with unified electrical connections. The sensing elements share common reference electrodes and are electrically connected through a single wire, simplifying the overall device architecture while maintaining the benefits of multiple measurement points for improved signal-to-noise ratio.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensing elements are designed with universal electrical connections and reference electrodes that serve multiple functions. The same reference electrode structure serves all sensing elements, and the electrical connections are standardized, reducing the complexity that would otherwise arise from multiple independent sensing assemblies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces sensor sensitivity variation to 8% or less, enhancing the consistency and efficiency of continuous glucose monitoring.

Implementation Method 1

sensing elements disposed laterally to each other on a working electrode of an in vivo and/or in vitro analyte sensor

Methodology Applied
Scientific EffectElectrochemical detection: Electrochemiluminescence

Data Source

PatentEP4397242B1Analyte sensors with a sensing surface having small sensing spots
Publication Date: 2026.05.13 ABBOTT DIABETES CARE INC
  • EP4397242B1 patent drawingFigure 1
  • EP4397242B1 patent drawingFigure 2
  • EP4397242B1 patent drawingFigure 3

AI summary

Embodiments of the present disclosure relate to analyte determining methods and devices (e.g., electrochemical analyte monitoring systems) that have a sensing surface that includes two or more sensing elements disposed laterally to each other, where the sensing surface is on a working electrode of in vivo and/or in vitro analyte sensors, e.g., continuous and/or automatic in vivo monitoring using analyte sensors and/or test strips. Also provided are systems and methods of using the, for example electrochemical, analyte sensors in analyte monitoring.