Smart Battery Backup System with Automatic Self-Maintenance

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Solution Overview

Problem

Existing backup systems for vehicles are often expensive, complex, prone to malfunction, risk voiding warranties, and have limited battery sizes, requiring manual maintenance and temporary connections.

Innovation Solution

A smart battery backup system with a lithium-ion battery and controller that automatically jump-starts and self-maintains, using momentary switches and a charging switch to connect the lithium-ion battery to the main battery or an external power source, facilitating permanent installation and reducing manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If existing backup systems use manual connection and disconnection of battery cables, then the system can be simple in structure, but the ease of operation deteriorates due to repeated manual intervention

Engineering Contradiction:
Improvesystem structureVSAvoidmanual connection and disconnection
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The system automatically monitors battery charge states and performs charging operations without user intervention. The controller continuously checks the charge state of both the main battery and backup battery, automatically initiating charging when the backup battery needs power, eliminating the need for users to manually connect or disconnect cables.

Inventive Principle:
Principle #25Self-service

2Device complexity

If existing backup systems require regular manual charging, then the system structure remains simple, but the loss of time increases due to frequent maintenance interruptions

Engineering Contradiction:
Improvesystem structureVSAvoidmaintenance time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system continuously monitors battery charge states and automatically performs charging operations when needed. The controller checks the charge state of the backup battery and main battery continuously or periodically, ensuring the backup battery is always ready without requiring scheduled manual maintenance, thus eliminating time loss to maintenance interruptions.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If existing backup systems use temporary cable connections, then the system can be portable and simple, but the reliability deteriorates due to connection issues and potential malfunctions

Engineering Contradiction:
Improvesystem structureVSAvoidconnection stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system integrates the backup battery, controller, and connection terminals into a single unified unit. This permanent integration eliminates the need for separate portable jump packs and external cables, reducing connection points and potential failure modes while improving overall system reliability.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If existing backup systems are designed with limited battery sizes, then the device remains compact and simple, but the adaptability worsens due to vehicle-specific limitations

Engineering Contradiction:
Improvesystem structureVSAvoidvehicle compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system is designed to work with various vehicle types by monitoring the charge state of the main battery and automatically initiating charging when needed. The controller can adapt to different vehicle electrical systems and battery configurations, making the system versatile across multiple vehicle platforms rather than being limited to specific models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a cost-effective, versatile, and reliable backup solution that integrates jump-starting, self-maintaining, and trickle charging capabilities, reducing maintenance needs and ensuring consistent battery health without voiding warranties.

Implementation Method 1

a lithium-ion battery disposed at least partially within the housing

Methodology Applied
Scientific EffectLithium-ion battery energy storage and release: Battery (electricity)

Implementation Method 2

the charging switch is configured such that, when the charging switch is activated, the charging switch connects the lithium-ion battery to the main battery

Methodology Applied
Scientific EffectElectrical charge transfer: Conduction (electrical)

Data Source

PatentUS11539233B2Smart battery backup system
Publication Date: 2022.12.27 SPLICE ENERGY SOLUTIONS LLC
  • US11539233B2 patent drawing
  • US11539233B2 patent drawing
  • US11539233B2 patent drawing

AI summary

In an example, a smart battery backup system is disclosed. The system is configured to be installed on or within a vehicle and connected to a main battery of the vehicle. The system includes a housing, a lithium-ion battery disposed at least partially within the housing, and a controller disposed at least partially within the housing and including a set of momentary switches. The controller is configured to jump start the main battery using the lithium-ion battery. The controller is also configured to maintain the lithium-ion battery such that, based on a charge state of the lithium-ion battery and a charge state of the main battery, the lithium-ion battery is charged using the main battery.