Smart Bin with Sensors for Medication Inventory Tracking

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Solution Overview

Problem

Current inventory management systems in medical settings lack smart functionality, leading to inefficiencies in storage, transport, and dispensing of medications, including issues with tracking, security, and human error, which can result in delays, waste, and diversion.

Innovation Solution

An interactive connected inventory device with a processor, non-volatile data store, communication interface, and audiovisual elements that provides real-time inventory management, secure storage, and chain of custody tracking by attaching to bins or totes, enabling secure access control, environmental monitoring, and synchronization with a remote server.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional storage vessels are used for transporting medications, then the device complexity is low, but the reliability of inventory management and security is poor

Engineering Contradiction:
Improveinventory management reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The smart transport vessel integrates multiple functions including environmental monitoring (temperature, humidity sensors), security features (tamper indicators, chain of custody tracking), inventory management (weight sensors, item tracking), and communication capabilities (GPS, cellular, satellite) into a single system, eliminating the need for separate devices for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors environmental conditions, tracks inventory levels, detects tampering attempts, and maintains chain of custody records without requiring manual intervention, reducing human error and improving reliability while the integrated nature keeps complexity manageable

Inventive Principle:
Principle #25Self-service

2Productivity

If manual inventory management is used, then the device complexity is low, but the productivity and accuracy of inventory management are poor

Engineering Contradiction:
Improveinventory management efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system continuously monitors inventory levels through weight sensors and item tracking, provides real-time feedback on stock status, and automatically alerts when items need restocking, enabling rapid response and improving inventory management efficiency without requiring complex manual processes

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Manual counting and tracking of inventory items is replaced with automated weight sensors, RFID tags, and GPS tracking systems that continuously monitor and report inventory status, dramatically improving productivity and accuracy while the integrated electronics keep overall complexity manageable

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If conventional storage vessels are used, then the device complexity is low, but the measurement precision of environmental conditions and inventory is poor

Engineering Contradiction:
Improveenvironmental monitoring precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The smart transport vessel integrates multiple sensing functions including temperature monitoring, humidity sensing, and weight detection into a single system, providing precise measurement of environmental conditions and inventory levels without requiring separate monitoring devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Manual environmental monitoring and inventory counting are replaced with electronic sensors that provide continuous, precise measurements of temperature, humidity, and item weight, dramatically improving measurement precision while the integrated electronics keep overall complexity manageable

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If secure access control is implemented, then the reliability of security is improved, but the ease of operation decreases

Engineering Contradiction:
Improvesecurity reliabilityVSAvoidease of access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system automatically authenticates users through biometric scanners or card readers, manages access permissions, and maintains security logs without requiring manual security checks, improving security reliability while keeping the user experience simple and fast

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual security checks and physical keys are replaced with automated biometric authentication and electronic access control systems that provide reliable security while enabling quick, contactless access for authorized users

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240420081A1Interactive inventory storage device, system, and method
Publication Date: 2024.12.19 CAREFUSION 303 INC
  • US20240420081A1 patent drawing
  • US20240420081A1 patent drawing
  • US20240420081A1 patent drawing

AI summary

Systems and methods for providing automated inventory management of medicine and healthcare items stored within bins in care facilities are disclosed. A method includes providing an interactive storage device for attaching to a bin, and outputting, via an audiovisual element, a visual representation of a local inventory of the bin, receiving a user input, determining a change to the local inventory according to the user input, updating the local inventory in a non-volatile data store according to the change, synchronizing the local inventory with one or more nodes via a communication interface, and receiving, from the one or more nodes via the communication interface, periodic updates for a local cache comprising locations and inventories of one or more remote bins.