Smart Breaker Dynamic Trip Point for Partially Populated DSLAMs

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Solution Overview

Problem

Conventional fault protection systems in telecommunications devices, such as DSLAMs, are inadequate when the devices are partially populated with line cards, leading to potential damage from excessive fault currents due to fixed trip points that do not account for varying power requirements.

Innovation Solution

A smart breaker system that includes a current detector, controller, and circuit breaking element, which adjusts the trip point based on detected current flow and stored configuration information about the number and power requirements of installed components, ensuring adequate protection while reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional circuit breakers with fixed trip points are used in telecommunications devices, then protection is provided for fully populated devices, but inadequate protection occurs when devices are partially populated with line cards

Engineering Contradiction:
Improveprotection capabilityVSAvoidadaptability to different population configurations
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The circuit breaker trip point is made dynamic rather than fixed. The controller automatically adjusts the trip point based on the detected number of installed line cards and their power requirements. This allows the protection level to adapt to different device population configurations, providing adequate protection whether the device is fully populated or has only a few line cards installed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The trip point parameter is changed based on configuration information. The system detects current flow and uses stored configuration data about installed components to select appropriate trip values. This parameter adjustment ensures the circuit breaker provides correct protection levels for varying numbers of installed line cards with different power requirements.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If circuit breakers are configured for fully populated devices, then adequate protection is provided when all slots are filled, but excessive trip points cause false tripping when devices are partially populated

Engineering Contradiction:
Improveprotection adequacyVSAvoiddevice availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system uses feedback from current flow detection and configuration information about installed components to automatically adjust the trip point. This feedback mechanism ensures the trip point matches the actual power requirements of installed line cards, preventing false tripping while maintaining adequate protection. The controller continuously monitors and adjusts parameters based on real device configuration.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of the number of installed line cards and their power requirements before setting the trip point. By knowing the configuration in advance, the circuit breaker can be pre-configured with the appropriate trip value, avoiding both false tripping and inadequate protection from the outset.

Inventive Principle:
Principle #10Preliminary action

3Power

If power supply and cooling systems are sized for maximum power consumption, then adequate capacity is provided for fully populated devices, but excess capacity is wasted when devices are partially populated

Engineering Contradiction:
Improvepower capacityVSAvoidwasted power capacity
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The circuit breaker trip point dynamically adapts to the actual power consumption of installed line cards. By adjusting the trip point based on the number and power requirements of installed components, the system ensures the power supply and cooling systems operate at appropriate capacity levels, avoiding waste of excess capacity while maintaining adequate protection and cooling for the actual load.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The smart breaker system effectively prevents damage from excessive currents by dynamically setting the trip point, thereby protecting the device and reducing power usage, especially in partially populated configurations.

Implementation Method 1

the current detector is a Hall Effect sensor and parallel transistors are connected to at least one Hall Effect sensor through which current enters and forms a control loop with the controller

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Data Source

PatentUS8564920B1Smart breaker and related system and method for protecting electrical devices from fault conditions
Publication Date: 2013.10.22 ADTRAN INC
  • US8564920B1 patent drawing
  • US8564920B1 patent drawing
  • US8564920B1 patent drawing

AI summary

A smart breaker includes a current detector configured to detect current flow from a power source to a protected device. A controller has logic and is configured to select a trip value in response to the detected current flow and stored configuration information relating to the protected device. The protected device includes at least one installed component requiring power and the stored configuration information can be at least one of data regarding the number of installed components in the protected device requiring power, the amount of power used by each of the installed components, and the expected power requirements of the installed components.