Interchangeable Smart Buttons for Automated Inventory Restocking

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Solution Overview

Problem

Current inventory management systems in stock rooms and kitchens are inefficient due to manual reordering processes, which are time-consuming and prone to inaccuracies, and existing automated solutions often result in over- or understocking issues, especially when dealing with variable item usage and the need for specific ordering devices.

Innovation Solution

A system utilizing interchangeable and programmable buttons that communicate with a local hub and remote server, allowing for automatic tracking and reordering of items by mapping button IDs to specific items, enabling efficient inventory management and automatic restocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual reordering processes are used, then flexibility in ordering various items is maintained, but time consumption and inaccuracy increase significantly

Engineering Contradiction:
Improvereordering efficiencyVSAvoidtime spent on inventory management
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system enables automatic inventory tracking and reordering through smart buttons that self-report item consumption and trigger reorder processes without human intervention. The buttons automatically communicate with the server to initiate restocking when items run low, eliminating the need for manual inventory checks and ordering while maintaining flexibility across multiple stock rooms.

Inventive Principle:
Principle #25Self-service

2Reliability

If dedicated ordering devices are used for each item, then ordering accuracy improves, but device cost and complexity increase

Engineering Contradiction:
Improveordering accuracyVSAvoidnumber of dedicated devices required
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The smart button design allows a single universal device to serve multiple functions across different items and locations. Each button can be programmed to track and reorder different items, and buttons can be moved between stock rooms as needed. This eliminates the need for separate dedicated ordering devices for each item while maintaining ordering accuracy through programmable item associations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses simple button replicas that can be duplicated and distributed across multiple locations. Each button contains minimal programmable logic and communicates with a central server, allowing the system to scale to numerous items and locations without proportionally increasing device complexity. The buttons are essentially identical physical objects differentiated only by their software programming.

Inventive Principle:
Principle #26Copying

3Productivity

If automatic delivery subscriptions are implemented, then time spent on ordering is reduced, but inventory accuracy deteriorates due to over or understocking

Engineering Contradiction:
Improveordering speedVSAvoidinventory level accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system continuously monitors actual item consumption through smart buttons placed at usage points and compares this real-time data against inventory thresholds. The feedback loop allows the system to adjust reorder triggers dynamically based on actual usage patterns rather than fixed subscription schedules, preventing both overstocking and understocking while maintaining fast automated reordering.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10885496B2Restocking hub with interchangeable buttons mapped to item identifiers
Publication Date: 2021.01.05 STAPLES INC
  • US10885496B2 patent drawing
  • US10885496B2 patent drawing
  • US10885496B2 patent drawing

AI summary

A restocking hub with interchangeable buttons mapped to item identifiers is described herein. In some instances, a local hub may receive an actuation signal from a particular button of a set of interchangeable buttons communicatively coupled with the local hub, the local hub being communicatively coupled with a remote server. The local hub may transmit a signal including a button ID of the particular button to the remote server based on the particular button being activated and the local hub receiving the actuation signal from the particular button. In some implementations, the remote server may determine an item associated with the particular button and attributes of the item based on the button ID of the particular button and a mapping of button IDs to items in a database accessible by the remote server, and execute a defined action using the attributes of the item associated with the particular button.