Smart Charging Cable Communication for Remote EV Power Control

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Solution Overview

Problem

Existing charging systems for electric vehicles lack the ability to remotely monitor and control the charging process, particularly when using direct current at fast charging stations, and do not allow for efficient management of charging current or termination of the charging process.

Innovation Solution

A smart charging cable equipped with control and protection functions, including charging current limitation, polarity control, and protective earthing, which enables communication with a remote computing unit via a data communication interface to monitor and adjust the charging power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional charging cables are used without integrated communication interfaces, then the device complexity is reduced and manufacturing cost is lowered, but the ability to remotely monitor and control the charging process is lost

Engineering Contradiction:
Improveremote control capabilityVSAvoidcable structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces a communication interface as an intermediary component within the charging cable that enables data exchange between the cable and external computing units. This intermediary allows remote monitoring and control functionality to be added without fundamentally redesigning the entire cable system, resolving the contradiction between maintaining simplicity and enabling advanced control capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charging cable is designed with multi-functionality by integrating both power transmission and communication capabilities into a single device. The communication interface can interact with various computing units (smartphones, computers, charging station controllers), making the cable universally applicable for remote control scenarios without requiring separate dedicated control devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If charging control functions are integrated into the charging cable, then the charging process can be monitored and controlled, but the manufacturing cost and device complexity increase

Engineering Contradiction:
Improvecharging process controlVSAvoidcable electronics
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charging cable performs self-monitoring of its own operational status through the integrated communication interface. The cable can autonomously detect and report its own state (connected, charging, errors) without requiring external monitoring systems, thereby improving reliability while minimizing the need for additional complex control electronics.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The communication interface establishes a feedback loop between the charging cable and external computing units. The cable reports its operational status and receives control commands, creating a closed-loop system that enhances charging process reliability. This feedback mechanism allows for real-time adjustments without requiring overly complex embedded control systems within the cable itself.

Inventive Principle:
Principle #23Feedback

3Productivity

If real-time monitoring of charging power is implemented, then charging efficiency can be optimized, but the device complexity and energy consumption increase

Engineering Contradiction:
Improvecharging efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The monitoring system implements selective monitoring of charging parameters rather than continuous full-power monitoring. The communication interface can monitor charging power levels and adjust accordingly, but only activates full monitoring and control functions when needed (e.g., during active charging phases), reducing overall energy consumption while maintaining charging efficiency during critical periods.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The charging monitoring and control functions operate periodically rather than continuously. The communication interface can establish periodic status checks and power adjustments, which maintain charging efficiency by ensuring regular optimization while significantly reducing the energy consumed by the monitoring system itself compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20250058664A1Device and method for controlling the charging power while charging a device to be charged using a smart charging cable
Publication Date: 2025.02.20 ECLEVER TECH GMBH
  • US20250058664A1 patent drawing
  • US20250058664A1 patent drawing
  • US20250058664A1 patent drawing

AI summary

The present invention relates to the field of charging power control during charging of a device to be charged, in particular an electric vehicle, in particular the charging power control by a smart charging cable and a method for controlling and/or terminating the charging process of a device to be charged by a smart charging cable. The charging cable according to the invention is characterized by an electronics, comprising a communication interface, which is designed in such a way that it enables coupling with at least one computing unit and thus makes the charging process controllable and/or terminable by a user and/or a computer program product.