Smart Carrier Pneumatic Delivery with Real-Time Tracking

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Solution Overview

Problem

Current pneumatic tube delivery systems in healthcare settings face challenges in monitoring the location and conditions of carriers and their contents, especially in large facilities with numerous workstations, leading to difficulties in ensuring timely, secure, and efficient transport of sensitive items.

Innovation Solution

The implementation of a pneumatic tube delivery system with wireless transmission components in carriers, system transceivers throughout the network, and a controller that adjusts operations based on received transit information, allowing for real-time monitoring and adaptive management of carrier routes and conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a pneumatic tube delivery system is implemented in large healthcare facilities with numerous workstations, then the system can transport items between remote locations, but it becomes difficult to monitor the locations of carriers and their contents

Engineering Contradiction:
Improvefacility sizeVSAvoidcarrier location monitoring
Core Design Contradiction:
Area of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a feedback mechanism where carriers are equipped with transponders or RFID tags that automatically communicate their location to the central control system. The system continuously receives feedback signals from carriers throughout the facility, enabling real-time tracking and monitoring of carrier positions, which resolves the difficulty of monitoring in large facilities with numerous workstations

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary monitoring system consisting of transponders, RFID readers, and a central control unit. This intermediary layer acts as a mediator between the carriers and the control system, enabling indirect but effective monitoring of carrier locations and conditions without requiring direct observation, thus solving the monitoring difficulty in large-scale facilities

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the network of conduits serves numerous outlets with multi-port diverters at intermediate points, then delivery access between every combination of workstations is achieved, but the network becomes quite elaborate with numerous turns and bends

Engineering Contradiction:
Improvedelivery access coverageVSAvoidconduit network complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic routing capabilities where the control system can adaptively direct carriers through the conduit network based on real-time conditions, carrier destination, and system status. The multi-port diverters are dynamically controlled to optimize carrier flow, reducing unnecessary turns and bends while maintaining comprehensive delivery access between all workstation combinations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the extensive conduit network into manageable segments or zones, each controlled by specific diverters. This segmentation allows the system to manage complexity by treating different portions of the network independently, enabling efficient routing decisions that reduce overall conduit complexity while maintaining full connectivity between workstations

Inventive Principle:
Principle #1Segmentation

3Reliability

If carriers transport time-sensitive and temperature-sensitive items such as blood products and lab specimens, then secure and reliable transport is achieved, but it is difficult to monitor the conditions of carriers and contents

Engineering Contradiction:
Improvetransport reliabilityVSAvoidcarrier condition monitoring
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent equips carriers with sensors that continuously monitor temperature, humidity, and other relevant conditions. These sensors provide real-time feedback to the control system, enabling continuous monitoring of carrier conditions throughout transport. This feedback mechanism ensures that time-sensitive and temperature-sensitive items such as blood products and lab specimens are transported under appropriate conditions, maintaining high reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements self-monitoring capabilities within carriers through integrated sensors and transponders. The carriers autonomously track their own conditions, location, and status, and automatically communicate this information to the control system. This self-service approach enables continuous condition monitoring without external intervention, ensuring reliable transport of sensitive items while reducing monitoring difficulty

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise tracking and monitoring of carriers and their contents, ensuring timely and secure delivery, improving system efficiency and decision-making capabilities, particularly for time-sensitive and temperature-sensitive items in healthcare facilities.

Implementation Method 1

Each of the plurality of carriers includes a wireless transmission component... at least one of the system transceivers receives carrier transit information from at least one of the wireless transmission components

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The carriers' travel through the network of conduits is driven by one or more blower units which generate pneumatic flow (such as by pressure or by vacuum) sufficient to propel the carriers through different portions of the network

Methodology Applied
Scientific EffectPneumatic flow: Pressure Gradient

Data Source

PatentUS10373710B2Systems and methods for pneumatic tube delivery using smart carriers
Publication Date: 2019.08.06 PEVCO SYSTEMS INTERNATIONAL INC
  • US10373710B2 patent drawing
  • US10373710B2 patent drawing
  • US10373710B2 patent drawing

AI summary

A system for delivering items through a network of pneumatic tubing includes a network of tubing, a system controller controlling operation of the system, a plurality of carriers for delivering items. Each of the plurality of carriers includes a wireless transmission component, a plurality of workstations arranged throughout the system in communication with the network of tubing, at least one blower and at least one diverter. The at least one blower is connected to at least two workstations of the plurality of workstations via the network of tubing passing through the at least one diverter, and a plurality of system transceivers arranged throughout the network of tubing and the plurality of workstations. At least one of the system transceivers receives carrier transit information from at least one of the wireless transmission components of one of the carriers, and the system controller adjusts the operation of the system based on the carrier transit information.