Smart Dimmer Switch for Three-Way Lighting Circuits

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Solution Overview

Problem

Existing three-way and four-way dimmer switch systems require multiple devices and complex wiring to enable smart dimming functionality across multiple locations, leading to increased costs and installation complexities, as they are incompatible with mechanical switches without the need for additional remote switches.

Innovation Solution

A smart load control device with first and second controllably conductive devices, sensing circuits, and a controller, allowing for the integration of a smart dimmer switch in any location of a three-way or four-way system without the need for additional remote switches, by using bidirectional semiconductor switches and a microcontroller to control triacs for phase-control dimming.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple dimmer devices and remote switches are used to enable smart dimming across multiple locations, then smart dimming functionality is achieved, but device complexity and installation complexity increase

Engineering Contradiction:
Improvesmart dimming functionalityVSAvoidnumber of devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by enabling a single dimmer device to perform multiple functions: it can operate as a standard dimmer, detect the state of mechanical three-way switches, and provide smart dimming control across multiple locations. The dimmer incorporates a microcontroller that can identify whether it is installed on the line side or load side of the circuit and automatically adapt its operation, replacing the need for multiple specialized devices and remote switches.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses sensing circuits as intermediaries to detect the state of mechanical switches without requiring direct communication or additional remote devices. The sensing circuits monitor voltage levels at different terminals to determine switch positions and communicate this information to the microcontroller, enabling smart dimming functionality through indirect detection rather than direct switch replacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple dimmer devices and remote switches are used to enable smart dimming across multiple locations, then smart dimming functionality is achieved, but installation complexity increases

Engineering Contradiction:
Improvesmart dimming functionalityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The dimmer device is designed with universal compatibility to work in both line-side and load-side installations without requiring different models or additional remote switches. The microcontroller automatically detects the installation configuration and adapts its operation accordingly, simplifying installation to a single device replacement rather than multiple device installations and complex wiring modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dimmer performs self-configuration by automatically detecting whether it is installed on the line side or load side of the circuit through its sensing circuits. The microcontroller analyzes voltage levels at different terminals to determine the installation type and automatically configures its operation mode, eliminating the need for manual configuration or specialized installation procedures for different locations.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If mechanical three-way switches are used, then compatibility with existing wiring is maintained, but smart dimming functionality cannot be achieved

Engineering Contradiction:
Improvesmart dimming functionalityVSAvoidcompatibility with mechanical switches
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The sensing circuits act as intermediaries between the mechanical three-way switches and the smart dimming control system. These circuits detect the state of the mechanical switches by monitoring voltage levels without interfering with their normal operation, enabling the microcontroller to understand switch positions and provide appropriate dimming control while maintaining full compatibility with existing mechanical switch installations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the need for mechanical smart switches with an electronic solution. The microcontroller-based dimmer electronically detects switch states and provides smart dimming control, substituting mechanical intelligence with electronic detection and control while maintaining compatibility with mechanical three-way switches through the sensing circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables smart dimming functionality in three-way and four-way systems with reduced installation costs and complexity, allowing a single smart device to replace multiple components, maintaining compatibility with mechanical switches and simplifying the installation process.

Implementation Method 1

The first sensing device circuit is electrically coupled to the second load terminal and is operable to sense a first voltage at electrical characteristic associated with the second load terminal. The second sensing device circuit is electrically coupled to the third load terminal and is operable to sense a second voltage at electrical characteristic associated with the third load terminal.

Methodology Applied
Scientific EffectVoltage sensing: Electric Field

Implementation Method 2

The first controllably conductive device is electrically coupled between the first load terminal and the second load terminal such that when the first controllably conductive device is in the conductive state, a current to the load flows between the first load terminal and the second load terminal.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7772724B2Load control device for use with lighting circuits having three-way switches
Publication Date: 2010.08.10 LUTRON TECHNOLOGY COMPANY LLC
  • US7772724B2 patent drawing
  • US7772724B2 patent drawing
  • US7772724B2 patent drawing

AI summary

A smart switch for control of a lighting load from an AC voltage source can replace any switch in a three-way lighting control system. The smart switch can be connected on the line-side or the load-side of a three-way system with a standard three-way switch in the other location. The switch includes two semiconductor switches to control the connected lighting load. The switch preferably includes two sensing circuits for detecting the voltages at two of the load terminals of the switch to determine the state of the connected three-way switch(s), and thus, the load.