Smart Dimmer for Three-Way Lighting Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing dimmer switches for three-way and four-way lighting systems cannot be easily upgraded to smart dimmers without replacing existing mechanical switches, requiring additional remote controls and increasing installation costs and complexity.

Innovation Solution

A load control device with controllably conductive devices and a controller that can be integrated into existing three-way or four-way switch systems, allowing for smart dimming control without the need for additional remote switches and minimal wiring changes, using bidirectional semiconductor switches and a microcontroller to manage power delivery and switch states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dimmer switch is used with mechanical three-way switches, then basic dimming function is achieved, but advanced control features cannot be implemented and separate remote switches are required

Engineering Contradiction:
Improvecontrol featuresVSAvoidsystem configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the dimming control functionality and microcontroller into a single integrated load control device that can replace mechanical switches. This merging eliminates the need for separate remote switches while providing advanced control features, directly resolving the contradiction between versatility and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The load control device is designed to perform multiple functions: it can replace three-way switches, four-way switches, or line-side switches depending on installation configuration. The device universally provides dimming control, scene setting, and remote control capabilities through a single unit, enhancing adaptability without requiring different devices for different switch locations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate remote switches are used to provide advanced control features, then functionality is improved, but installation costs and complexity increase

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent integrates remote control reception, dimming control, and microcontroller functionality into a single load control device. This eliminates the need for separate remote switch units, reducing both component costs and installation expenses while maintaining full advanced control functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The load control device includes an integrated power supply that draws power from the lighting circuit itself, eliminating the need for separate power wiring or additional power supply units. This self-powered design reduces installation complexity and cost while providing all advanced control features.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If multiple switches are replaced with smart devices, then smart dimming capabilities are achieved, but installation complexity increases

Engineering Contradiction:
Improvesmart dimming capabilityVSAvoidinstallation process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The load control device is designed to universally replace any mechanical switch position (line-side, load-side, or intermediate positions) in three-way and four-way switching systems. This universal compatibility allows smart dimming functionality to be achieved by replacing only one switch rather than multiple switches, simplifying the installation process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device dynamically adapts its operation based on its installation position in the circuit. It can function as a line-side switch, load-side switch, or intermediate switch, automatically adjusting its control logic to provide appropriate smart dimming capabilities regardless of installation location, thereby reducing installation complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables smart dimming control in three-way and four-way systems with existing mechanical switches, reducing installation costs and complexity by allowing a single smart device to function across multiple locations without requiring replacement of all switches, thus simplifying the installation process and reducing errors.

Implementation Method 1

first controllably conductive device is electrically coupled between the first load terminal and the second load terminal such that when the first controllably conductive device is in the conductive state, a load current is operable to flow between the first load terminal and the second load terminal

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS7847440B2Load control device for use with lighting circuits having three-way switches
Publication Date: 2010.12.07 LUTRON TECHNOLOGY COMPANY LLC
  • US7847440B2 patent drawing
  • US7847440B2 patent drawing
  • US7847440B2 patent drawing

AI summary

A smart dimmer for control of a lighting load from an AC power source can replace any switch in a three-way or four-way lighting control system. The smart dimmer can be connected on the line-side or the load-side of a three-way system with a standard three-way switch in the other location. According to one embodiment of the present invention, the dimmer includes two triacs to control the intensity of the connected lighting load. The dimmer preferably includes two gate drive circuits coupled to the gates of the triacs for rendering the triacs conductive each half-cycle of the AC power source. The gate drive circuits include sensing circuits for detect whether the gates currents are flowing after the triacs are rendered conductive. A controller is operable to determine the state of the lighting load in response to whether the gate current is flowing or not flowing.