Smart External Battery Module for UPS Runtime Extension

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Solution Overview

Problem

Conventional uninterruptible power supplies (UPS) systems have limited backup time and require additional space and cost due to the use of external battery modules (EBMs) to extend runtime, which are often 'dumb' and lack intelligence.

Innovation Solution

The implementation of smart external battery modules (EBMs) with a super charger that uses a separate AC power source to charge batteries, allowing for extended backup time and reducing the number of EBMs needed, thereby saving space and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional external battery modules (EBMs) are used to extend backup time, then backup time is extended, but device complexity and cost increase

Engineering Contradiction:
Improvebackup timeVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent combines multiple EBMs into a single integrated EBM unit that contains multiple battery strings. This merging approach extends backup time while reducing system complexity by eliminating the need for multiple separate EBM devices and their associated monitoring circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal EBM design that can serve multiple functions: it can be coupled to different UPS models, provide extended backup power, and include intelligent monitoring capabilities. This multi-functional approach reduces the need for specialized devices for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If multiple external battery modules are used to extend backup time, then backup time is extended, but space requirements increase

Engineering Contradiction:
Improvebackup timeVSAvoidspace requirements
Core Design Contradiction:
Duration of action of moving objectVSArea of stationary object

Solution Approach 1:

The patent merges multiple battery strings into a single EBM physical unit, consolidating what would have been multiple separate devices into one compact unit. This reduces the total space required while maintaining the extended backup time capability.

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of moving object

If multiple external battery modules are used to extend backup time, then backup time is extended, but cost increases

Engineering Contradiction:
Improvebackup timeVSAvoidcost
Core Design Contradiction:
Duration of action of moving objectVSEase of manufacture

Solution Approach 1:

The patent combines multiple battery strings and their monitoring functions into a single EBM unit, reducing the total number of devices needed. This consolidation lowers material costs, assembly costs, and reduces the need for multiple communication interfaces and mounting hardware.

Inventive Principle:
Principle #5Merging (Combining)

4Duration of action of moving object

If smart external battery modules with monitoring circuits are used, then run-time is extended, but device complexity increases

Engineering Contradiction:
Improverun-timeVSAvoidmonitoring circuit complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent combines multiple battery string monitoring functions into a single integrated monitoring system within the EBM. This single monitoring circuit can track the status of all battery strings, reducing the overall complexity compared to having separate monitoring circuits for each individual string or module.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly extends the backup time of UPS systems, potentially from half an hour to several hours, reducing the need for multiple EBMs and minimizing space and cost requirements, while maintaining reliable power supply.

Implementation Method 1

a super charger coupled to the at least one battery string and the at least one battery in the UPS, the super charger being configured to charge the at least one battery string and the at least one battery in the UPS when power from the first power source is removed

Methodology Applied
Scientific EffectBattery charging: Battery (electricity)

Data Source

PatentUS10985601B2Methods, systems and devices for extending run-times of uninterruptible power supplies (UPSs)
Publication Date: 2021.04.20 EATON INTELLIGENT POWER LTD
  • US10985601B2 patent drawing
  • US10985601B2 patent drawing
  • US10985601B2 patent drawing

AI summary

A system for providing power is provided including an uninterruptible power supply (UPS) coupled to a first power source, the UPS including at least one battery therein; at least one external battery module (EBM) coupled to the UPS and a second power source, the second power source being different and separate from the first power source. Each of the at least one EBMs include at least one battery string; and a super charger coupled to the at least one battery string and the at least one battery in the UPS, the super charger being configured to charge the at least one battery string and the at least one battery in the UPS when power from the first power source is removed. EBMs and UPSs are also provided herein.