Smart Jumper Cable Control Module for Safe Jump-Starting

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Solution Overview

Problem

The existing jumper cables used for jump-starting vehicles pose risks of short circuits, overheating, and potential fires due to the high current they conduct, and there is a lack of safety mechanisms to prevent improper connections that could lead to damage or injury.

Innovation Solution

Smart jumper cables equipped with an electronics control module that detects proper connections, monitors current and temperature, and automatically manages the flow of electricity to prevent short circuits and overheating, ensuring safe jump-starting procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional jumper cables are used to conduct high current for jump-starting, then the jump-start function is achieved, but the risk of short circuits, overheating, and fires increases

Engineering Contradiction:
Improvecurrent conduction capabilityVSAvoidshort circuit risk and overheating
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

An electronics control module is introduced as an intermediary component between the jumper cable conductors. This module includes detection circuits that monitor connection status and a smart switch that controls current flow based on detected conditions, thereby mediating the high current transmission to prevent harmful effects while maintaining jump-start functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electronics control module implements feedback mechanisms where detection circuits continuously monitor connection status and provide signals to the smart switch. The smart switch adjusts current flow based on this feedback, enabling automatic prevention of short circuits and overheating by responding to real-time conditions in the circuit

Inventive Principle:
Principle #23Feedback

2Ease of operation

If jumper cables allow free flow of electricity for easy jump-starting, then the ease of operation is improved, but the safety mechanisms to prevent improper connections are lacking

Engineering Contradiction:
Improvejump-start procedure simplicityVSAvoidconnection safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The detection circuits in the electronics control module perform preliminary detection of connection status before current flow is permitted. The smart switch is configured to only allow current passage when proper connections are detected, preventing improper connections before they can cause harm while maintaining simple operation for correct usage

Inventive Principle:
Principle #10Preliminary action

3Reliability

If smart jumper cables are equipped with electronics control module to monitor and control current, then the safety is improved, but the device complexity increases

Engineering Contradiction:
Improvejump-start safetyVSAvoidcable structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electronics control module merges multiple functions into a single integrated component: detection circuits for monitoring connection status and a smart switch for controlling current flow are combined in one module attached to the jumper cable conductors, reducing overall system complexity while maintaining safety functions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The smart jumper cables significantly reduce the risk of short circuits and overheating, ensuring safer connections and preventing damage or injury by automatically controlling the electrical flow and disconnecting when necessary, thus enhancing the safety of the jump-start process.

Implementation Method 1

an electronics control module that detects proper connections, monitors current and temperature

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

monitors current and temperature, and automatically manages the flow of electricity

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 3

monitors current and temperature, ensuring safe jump-starting procedures

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11837895B2Smart jumper cables
Publication Date: 2023.12.05 OX PARTNERS LLC
  • US11837895B2 patent drawing
  • US11837895B2 patent drawing
  • US11837895B2 patent drawing

AI summary

Embodiments include smart jumper cables for jump-starting a vehicle. A jumper cable is configured with an electronic control module that monitors the connection at each end of the jumper cable, and only closes the circuit when a battery or vehicle electrical system is detected as properly connected to each end. In some embodiments, the electronic control module opens the circuit when a successful jump-start is detected. In some embodiments, the electronic control module further monitors the temperature of the jumper cable, and modulates the power transfer or opens the circuit if the temperature exceeds a predetermined level.