Smart Jumper Cable with Voltage Display Module

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Solution Overview

Problem

Conventional jumper cables lack the ability to assess the condition of a vehicle battery, as they do not include a display module to indicate electrical parameters, making it difficult to determine if the battery is functioning properly.

Innovation Solution

A smart jumper cable with a display module, comprising clamps, a control module, and a voltage detection circuit, which uses an MCU, switch module, and display module to visually indicate the battery voltage, incorporating components like MOS transistors, resistors, and a nixie tube or LCD screen for clear voltage readings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a display module is added to the jumper cable, then the ability to detect and display battery voltage is improved, but the device complexity increases

Engineering Contradiction:
Improvebattery voltage detection capabilityVSAvoidcable structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the display module, control module, and voltage detection circuit into an integrated assembly that is incorporated into the jumper cable handle. This merging approach allows the cable to gain voltage detection and display capabilities while maintaining a compact, unified structure rather than adding separate disconnected components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The jumper cable is transformed from a simple power transfer device into a multi-functional tool that simultaneously performs power delivery and battery voltage detection. The display module enables the cable to serve as both a jumper starter and a diagnostic device, allowing users to check battery condition before attempting to start the vehicle.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a voltage detection circuit and display module are integrated into the jumper cable, then the functionality is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improvebattery condition assessment capabilityVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The voltage detection circuit is designed as a separate modular component that can be independently assembled and tested before integration into the final cable assembly. This segmentation allows manufacturers to produce the detection circuit and display module separately, then combine them with the cable components in a systematic assembly process, reducing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10514426B2Smart jumper cable having a display module
Publication Date: 2019.12.24 DONGGUAN JUXING POWER
  • US10514426B2 patent drawing
  • US10514426B2 patent drawing
  • US10514426B2 patent drawing

AI summary

The present disclosure provides a smart jumper cable having a display module, which comprises a pair of clamps and a control module. The clamps are configured to electrically connect to a vehicle battery; the control module is electrically connected with the clamps through electric wires; the control module further comprises an input port for connecting with an external power supply. The control module comprises a MCU, a switch module and a display module; wherein the display module is electrically connected with the MCU. The switch module is configured to turn on/off the power-supply to the vehicle battery from the external power supply; and the switch module is controlled by the MCU. The smart jumper cable having a display module can display not only the load voltage but also some other working status visually.