Smart LED Driver With Multi-Winding Power Converter

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Solution Overview

Problem

Conventional LED drivers fail to provide controllable current and efficient power supply voltages for smart LED lighting systems, particularly requiring low standby power loss when LEDs are turned off, and struggle to manage different power requirements for various modules.

Innovation Solution

A LED driver with a power converter featuring multiple windings for providing different power supply voltages and a control circuit that adjusts operation based on a dimming signal threshold, switching between constant current and constant voltage modes to optimize power delivery to LEDs and wireless control modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional LED driver is used, then the LED can be driven, but it cannot provide different power supply voltages for smart modules at different situations

Engineering Contradiction:
Improvepower supply voltage provisionVSAvoiddriver circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power converter is designed with multiple windings (first winding for LED drive, second winding for first power supply voltage, third winding for second power supply voltage) that enable a single circuit to provide multiple different power supply voltages to smart modules based on different operating conditions, making the driver universal and adaptable to various power requirements without needing separate power supply circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The driver dynamically switches between different operating modes (constant current mode and constant voltage mode) based on the dimming signal level, with the control circuit adjusting which winding is activated to provide the appropriate power supply voltage, enabling the system to adapt its power provision dynamically rather than being fixed

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the LED is turned off to reduce power consumption, then standby power loss is reduced, but the wireless control module cannot be powered

Engineering Contradiction:
Improvestandby power lossVSAvoidwireless control module power supply
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The power converter's windings are segmented into different functional groups: the first winding for LED drive, the second winding for powering the wireless control module during standby, and the third winding for alternative power supply. This segmentation allows independent control of power delivery to different components, enabling the wireless module to remain powered even when the LED is off

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple windings act as intermediaries that decouple the LED drive function from the wireless control module power supply function. When the LED is turned off, the control circuit can still activate the second or third winding to provide power to the wireless module through the magnetic coupling in the transformer, serving as an intermediary power transmission path

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a single power supply voltage is provided, then the circuit is simple, but different modules cannot receive different required voltages

Engineering Contradiction:
Improvevoltage adaptabilityVSAvoidpower converter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple windings that would traditionally require separate power supply circuits are merged into a single integrated power converter structure with magnetic coupling. This combining of multiple power provision functions into one unified component achieves voltage adaptability for different modules while avoiding the complexity of multiple independent power supply circuits

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise control of LED drive current and power supply voltage, reducing standby power loss and efficiently managing power to different modules, thereby enhancing the performance and efficiency of smart LED lighting systems.

Implementation Method 1

a second winding, magnetically coupled to the first winding to provide a first power supply voltage

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Implementation Method 2

a third winding, magnetically coupled to the first winding to provide a second power supply voltage

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Data Source

PatentUS9936548B2Smart LED driver and LED drive method
Publication Date: 2018.04.03 CHENGDU MONOLITHIC POWER SYST
  • US9936548B2 patent drawing
  • US9936548B2 patent drawing
  • US9936548B2 patent drawing

AI summary

A LED driver adopts one power stage to provide a constant drive current to drive a load, and to provide different power supply voltages to power a smart module according to a dimming signal input by users through the smart module. The LED driver provides high performance with simple circuit structure.