Smart Mask Air Impedance Control for Breathable Filtration

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Solution Overview

Problem

Existing smart masks lack the ability to dynamically adjust air impedance for optimal breathability based on contextual factors such as individual health, environmental conditions, and risk levels, leading to discomfort and potential health issues during prolonged use.

Innovation Solution

A context-aware networked mask system with dynamic air impedance, equipped with sensors, actuators, and AI processing, adjusts pore size and air impedance through a mesh network to optimize breathability based on real-time environmental and biological parameters, using a master device and cloud server for advanced risk assessment and alert generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mask pore size is reduced to filter out small viral particles, then filtration efficacy is improved, but breathability deteriorates

Engineering Contradiction:
Improvefiltration efficacyVSAvoidbreathability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a mesh network with adjustable pore diameter that can dynamically change its filtration characteristics. The mesh structure allows the pore size to be modified in real-time based on environmental conditions and user needs, enabling the system to switch between high-filtration mode (small pores) and high-breathability mode (large pores), thus resolving the contradiction between filtration efficacy and breathability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameter of pore diameter to resolve the contradiction. By controlling the mesh network to adjust its pore diameter between small and large states, the system can optimize both filtration performance (when pores are small) and breathability (when pores are large), allowing dynamic parameter adjustment to satisfy different operational requirements

Inventive Principle:
Principle #35Parameter changes

2Reliability

If N95 masks are worn for high protection, then virus filtration is improved, but comfort and breathability deteriorate

Engineering Contradiction:
Improvevirus filtrationVSAvoidcomfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts the mesh pore diameter based on real-time environmental assessment and user physiological data. When high virus filtration is needed, the mesh contracts to small pores providing N95-level protection. When protection is less critical, the mesh expands to large pores for comfortable breathing, thus resolving the contradiction between virus filtration and comfort

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent incorporates sensors that continuously monitor environmental virus levels and user physiological parameters (breathing rate, comfort level). This feedback loop allows the system to automatically adjust mesh pore diameter to provide appropriate protection levels, avoiding excessive filtration when not needed and thus maintaining comfort while ensuring adequate virus filtration when required

Inventive Principle:
Principle #23Feedback

3Reliability

If mask filtration is increased to block pathogens, then protection level is improved, but air impedance increases reducing breathability

Engineering Contradiction:
Improveprotection levelVSAvoidair impedance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mesh network dynamically adjusts its pore diameter to control air impedance. When high protection is required, the mesh adopts small pore configuration that naturally increases air impedance but provides superior pathogen blocking. When protection requirements are lower, the mesh expands to large pores, reducing air impedance and improving breathability, thus resolving the contradiction between protection level and air impedance

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameter of pore diameter to simultaneously control both protection level and air impedance. By adjusting pore size, the system optimizes the balance between filtration performance (protection level) and respiratory resistance (air impedance), allowing parameter optimization based on real-time conditions

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If multiple masks are maintained for different scenarios, then adaptability to different environments is improved, but device complexity and user burden increase

Engineering Contradiction:
Improveadaptability to different environmentsVSAvoidmask variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal mask system that can perform multiple functions by dynamically adjusting its mesh pore diameter. A single mask device provides both high-filtration protection (N95 mode) and comfortable breathing (breathable mode) capabilities, eliminating the need for users to maintain multiple different masks for different scenarios, thus resolving the contradiction between adaptability and device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mesh network's dynamic adjustability allows one mask to adapt to different environmental conditions and protection requirements. The system transitions between different operational states (high filtration, high breathability) based on real-time sensor data and user needs, providing scenario-specific performance from a single universal device, thereby resolving the contradiction between adaptability and complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced breathability and safety by dynamically adjusting air impedance, ensuring comfort and effective filtration based on individual context, reducing health risks and improving user experience.

Implementation Method 1

a mesh network having one or more layers with a pore diameter associated with each of the one or more layers, wherein each of the one or more layers is held by an actuator applying a stretch force on each of the one or more layers

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a plurality of sensors, attached to the base material, and comprising a plurality of air quality sensors for sensing a plurality of environmental parameters

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 3

a plurality of biological sensors for sensing a plurality of biological parameters of a wearer of the mask

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 4

Masks filter out pathogenic particles. As viruses are very small, it is imperative to have reasonably small pore size along with other factors like static charges

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 5

Masks filter out pathogenic particles. As viruses are very small, it is imperative to have reasonably small pore size along with other factors like static charges

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS12502563B2System and method for context aware networked mask with dynamic air impedance for optimum breathability
Publication Date: 2025.12.23 TATA CONSULTANCY SERVICES LTD
  • US12502563B2 patent drawing
  • US12502563B2 patent drawing
  • US12502563B2 patent drawing

AI summary

While facing polluted environments one does not need extreme breath filtering protection all the time. Methods of the art hardly focus on breathability aspect while working on smart masks. Embodiments of the present disclosure provide a system and method for context aware networked mask with dynamic air impedance for optimum breathability. The system provides a smart mask that regulates the air inlet (by modulating the position/pore size of filtering membrane or by using resizable gel) as per the prevalent risk at that instance. The context aware mask with a mesh network, disclosed herein, comprises sensors and processing unit, which use contextual information and Artificial Intelligence to develop models for generating alerts along with mechanism of dynamically regulating the pore size to ensure breathability by adjusting air impedance.