Smart Matching Step-Down Circuit for Wide Voltage Conversion

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Solution Overview

Problem

Conventional power conversion devices have a limited applicable range, as they can only convert one fixed power voltage to another, making them inconvenient for use in different countries with varying voltage standards.

Innovation Solution

A smart matching step-down circuit that includes an AC input terminal, a rectifier filter circuit, a switching circuit, a high voltage BUCK control step-down circuit, a floating zero potential control circuit, a voltage detection and feedback circuit, a PWM controller, a full-bridge DC/AC converter circuit, and an output voltage detection circuit, which together enable the conversion of a wide range of AC voltages (90-265V) to a stable AC output (around 110V), suitable for travel-use power conversion devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power conversion device is designed to convert one fixed power voltage to another fixed voltage, then the conversion function is simple and reliable, but the applicable range is limited and cannot adapt to different voltage standards in different countries

Engineering Contradiction:
Improveapplicable voltage rangeVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic voltage detection and adaptive duty cycle adjustment. The control circuit continuously monitors the input voltage and dynamically modifies the switching duty cycle to maintain stable output across varying input conditions (90-265V AC), transforming a static fixed-ratio converter into a dynamic adaptive system

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operating parameters of the switching circuit based on input voltage conditions. By adjusting the duty cycle ratio of the PWM signal according to detected input voltage levels, the converter adapts its transformation ratio dynamically, enabling wide voltage range compatibility without multiple fixed circuits

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the input voltage range is expanded to accommodate different country standards, then the versatility improves, but the control complexity and circuit design difficulty increase

Engineering Contradiction:
Improvevoltage standard compatibilityVSAvoidvoltage detection and control difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a feedback control mechanism where the output voltage is continuously monitored and fed back to the control circuit. This feedback loop automatically adjusts the PWM duty cycle to maintain stable output voltage regardless of input variations, simplifying the control of wide voltage range operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit automatically detects input voltage conditions and self-adjusts the conversion ratio without external intervention. The system performs self-regulation through integrated voltage detection and adaptive PWM control, reducing the need for complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The smart matching step-down circuit effectively steps down a wide range of input voltages, providing a stable output that is adaptable to various voltage standards, thus enhancing the convenience and applicability of power conversion devices across different regions.

Implementation Method 1

a rectifier filter circuit connects to the AC input terminal for rectifying and filtering waveforms of the first AC to form a first direct current (DC)

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

a first end of the voltage step-down inductor connects to an output end of the switching circuit, and a second end of the voltage step-down inductor connects to a positive pole of the voltage step-down filter capacitor for performing a voltage step-down process and a filtering process

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUSRE48368E1Smart matching step-down circuits and travel-use power conversion devices
Publication Date: 2020.12.22 GUANGDONG BESTEK E COMMERCE CO LTD
  • USRE48368E1 patent drawing
  • USRE48368E1 patent drawing
  • USRE48368E1 patent drawing

AI summary

Provided is a smart matching step-down circuit, comprising an alternating current input terminal (10), a rectifier filter circuit (20), a switching circuit (30), a high voltage BUCK control step-down circuit (40), a floating zero potential control circuit (41), a voltage detection and feedback circuit (50), a PWM controller (52), a full-bridge DC/AC converter circuit (60), an alternating current output terminal (70), an output voltage detection circuit (62), and a conversion controller (80); the high voltage BUCK control step-down circuit comprises a step-down inductor (L1) and a step-down capacitor (C18); the first end of the step-down inductor is connected to the output terminal of the switching circuit; the second end of the step-down inductor is connected to the positive electrode of the step-down filter capacitor, and is used for stepping down and filtering the pulse voltage, then outputting a second current; the floating zero potential control circuit comprises a flyback diode (D11, D12); the cathode of the flyback diode is connected to the circuit ground, together with the first end of the step-down inductor; the anode of the flyback diode is connected to the floating ground (GND), together with the negative electrode of the step-down filter capacitor; the smart matching step-down circuit can step down a wide voltage, and is broadly adaptable.