Smart Motor Local Intelligence for Decentralized Vehicle Control

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Solution Overview

Problem

Modern motor systems in vehicles require centralized controllers for individual motor control, limiting scalability and efficiency due to large data packets and the need for multiple controllers, which increases complexity and resource utilization.

Innovation Solution

Implementing smart motors with integrated processors, memory, and a layered software architecture that allows for decentralized control via a control bus, enabling each motor to determine its actions independently based on received commands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If centralized controllers are used to control individual motors, then motor control precision is improved, but system complexity and the number of controllers required increases

Engineering Contradiction:
Improvemotor control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the control system into autonomous motor units, where each motor contains its own processor and control logic. This segmentation eliminates the need for a centralized controller, reducing system complexity while maintaining individual motor control precision through distributed intelligence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each motor unit is designed to be self-sufficient with integrated processors that independently execute control algorithms. The motors self-manage their operation without external centralized control, simplifying the overall system architecture while preserving precise control capabilities.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple controllers are deployed to control more motors, then the number of controllable motors increases, but resource overhead and system complexity increases

Engineering Contradiction:
Improvenumber of controllable motorsVSAvoidnumber of controllers
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal motor unit design that can perform multiple functions and control different motor types through standardized communication protocols. This multi-functionality allows a single motor unit design to replace multiple specialized controllers, increasing adaptability while reducing the number of distinct control devices needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamic configuration where motor units can be added or removed from the network without requiring system reconfiguration. The distributed architecture allows flexible scalability, enabling the system to adapt to varying numbers of motors without a proportional increase in controller complexity.

Inventive Principle:
Principle #15Dynamics

3Loss of information

If large data packets are transmitted to motors, then control information completeness is improved, but transmission time and communication overhead increases

Engineering Contradiction:
Improvecontrol information completenessVSAvoidtransmission time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent segments control information into essential and non-essential components, transmitting only critical data packets between motor units. This segmentation reduces transmission time and communication overhead while maintaining completeness of essential control information needed for motor operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each motor unit incorporates local processing capabilities that enable it to interpret and act on compact control signals independently. This self-service approach eliminates the need for large data packets, as each unit can make decisions based on concise transmitted information combined with its own sensor data and control algorithms.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12431822B2Smart motor systems and methods using local intelligence
Publication Date: 2025.09.30 LEGGETT & PLATT CANADA CO
  • US12431822B2 patent drawing
  • US12431822B2 patent drawing
  • US12431822B2 patent drawing

AI summary

A smart motor includes a motor, a memory, and an electronic processor connected to the motor and the memory. The electronic processor executes a software stack including a hardware layer, an operating layer, and an application layer. The hardware layer provides input/output operations between the motor and the electronic processor. The operating layer provides an intermediary between the hardware layer and the application layer. The application layer executes functions stored in the memory to communicate with and control the hardware layer. Further, the hardware layer, the operating layer, and the application layer selectively control operation of the motor based on one or more signals received from an input device.