Smart Mounting Control for Multi-Load Wireless Switch Retrofits

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Solution Overview

Problem

Existing load control systems lack a seamless and efficient method to control various electrical loads, such as lighting, window treatments, and HVAC systems, without requiring significant re-wiring or replacement of existing mechanical switches, and fail to provide advanced control features and energy savings in a user-friendly manner.

Innovation Solution

A remote control device with a control unit and a mounting structure that allows for wireless communication and mode switching, enabling user inputs to control different electrical loads through a single interface, including lighting, window treatments, and HVAC systems, by transmitting messages via RF signals and utilizing a smart mounting structure to change operating modes and select presets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a remote control device is designed to control multiple electrical loads with advanced features, then the control functionality and energy savings are improved, but the device complexity increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The remote control device is divided into two separate units: a control unit with wireless communication circuits for transmitting control signals, and a mounting unit with input circuits and control circuits for receiving user inputs and generating control messages. This segmentation allows each unit to have specialized functions, reducing the overall complexity while maintaining advanced control capabilities for multiple electrical loads.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting unit is designed to be mounted on existing mechanical switches and can control multiple different electrical loads (lighting, window treatments, HVAC systems) through a single interface. The control unit can operate in multiple modes to control various types of loads, providing universal control functionality without requiring separate devices for each load type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If wireless communication is used to control electrical loads without re-wiring, then ease of installation is improved, but communication reliability may worsen

Engineering Contradiction:
Improveease of installationVSAvoidcommunication reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The mounting unit acts as an intermediary between the wireless control unit and the existing mechanical switch infrastructure. It receives wireless messages from the control unit, processes them through control circuits, and generates appropriate control signals to operate the electrical loads. This intermediary approach maintains reliability by leveraging the existing reliable mechanical switch wiring while adding wireless convenience.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a single interface controls multiple electrical loads, then ease of operation is improved, but the complexity of managing different loads worsens

Engineering Contradiction:
Improveease of operationVSAvoidcontrol management complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit can dynamically change operating modes to control different types of electrical loads (lighting, window treatments, HVAC systems). The mounting unit's control circuits can determine selected presets for controlling different loads based on user inputs. This dynamic adaptability allows a single interface to manage multiple loads effectively without requiring complex manual configuration for each load type.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240047157A1Smart Mounting System for a Remote Control Device
Publication Date: 2024.02.08 LUTRON TECHNOLOGY COMPANY LLC
  • US20240047157A1 patent drawing
  • US20240047157A1 patent drawing
  • US20240047157A1 patent drawing

AI summary

A remote control device my comprise a control unit and a mounting structure (e.g., a smart mounting structure) to which the control unit is configured to be mounted. The control unit may be configured to operate in a plurality of operating modes. The control unit may transmit a first message for controlling a first electrical load when the control unit is operating in a first operating mode and a second message for controlling a second electrical load when the control unit is operating in a second operating mode. When the control unit is mounted to the mounting unit, the mounting unit may transmit a third message to the first control circuit of the control unit in response to receiving a user input received via an input circuit of the control unit. The control unit may change between the plurality of operating modes in response to receiving the third message.