Smart Power Delivery Network for Microprocessors

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Solution Overview

Problem

Microprocessors capable of turbo boosting face inefficiencies due to overdesign of fully integrated voltage regulators, which occupy more area and are costly, as they are designed to meet peak load demands that are only occasionally required, resulting in significant efficiency penalties during normal operating conditions.

Innovation Solution

A smart power delivery network with multiple voltage regulators and power gate devices that dynamically route power to meet both peak and non-peak load demands, allowing for the efficient use of resources by combining or separating power supplies and turning off unnecessary regulators, thereby optimizing power delivery and reducing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fully integrated voltage regulators are designed to supply peak load demand, then power delivery capability is sufficient, but area occupation and manufacturing cost increase

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidarea occupation
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The voltage regulator is divided into multiple independent voltage regulator modules (VRMs), each capable of operating independently or in combination. This segmentation allows the system to use only the necessary number of VRMs based on current power demands, reducing the area occupied compared to a single oversized regulator designed for peak load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the number of active voltage regulator modules based on real-time power demands. During peak load, all modules operate; during normal operation, only necessary modules are active. This dynamic adaptation resolves the contradiction by matching power delivery capability to actual needs rather than always maintaining peak capacity.

Inventive Principle:
Principle #15Dynamics

2Power

If fully integrated voltage regulators are designed to supply peak load demand, then power delivery capability is sufficient, but manufacturing cost increases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

By segmenting the voltage regulator into multiple modules, the manufacturing cost is reduced because smaller, standardized modules can be manufactured more efficiently than a single large regulator. The modular approach allows for economies of scale and simpler fabrication processes for each individual module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters (number of active modules) based on demand rather than maintaining fixed peak-capability parameters. This allows the use of smaller, less expensive modules that can be combined to meet peak demands when necessary, rather than requiring expensive oversized modules for all scenarios.

Inventive Principle:
Principle #35Parameter changes

3Power

If voltage regulators are designed for peak load demand, then power delivery is sufficient during turbo boosting, but efficiency penalty occurs during normal operation

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidefficiency penalty
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the number of active voltage regulator modules based on real-time power demands. During peak load (turbo boosting), all modules operate to provide sufficient power delivery. During normal operation, only the necessary number of modules remain active, avoiding the efficiency penalty of operating oversized regulators at low load.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system discards (turns off) unnecessary voltage regulator modules during normal operation when peak power delivery is not required, thereby eliminating the efficiency penalty. When peak demand occurs, these modules are recovered (turned back on) to provide the necessary power delivery capability.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS9882383B2Smart power delivery network
Publication Date: 2018.01.30 INTEL CORP
  • US9882383B2 patent drawing
  • US9882383B2 patent drawing
  • US9882383B2 patent drawing

AI summary

Examples may include a smart power delivery network using voltage regulators to supply combined power sufficient to meet a peak load demand generated from one load from among multiple possible loads. A system of power gate devices having controllers may assist in dynamically steering current driven by the voltage regulators to the multiple possible loads.