Smart Scale Chemical Management System

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Solution Overview

Problem

Managing multiple chemicals in laboratories or hospital dispensaries is challenging due to the difficulty in tracking the remaining weight and usage patterns in real-time, especially when chemicals are scattered across different locations and users, leading to inefficient inventory management and potential safety concerns.

Innovation Solution

A remote management system using a master smart scale with a micro server and slave smart scales connected via radio frequency tags, allowing for real-time tracking and recording of chemical usage through a master-slave mode and remote communication, enabling managers to monitor usage states from any location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual recording and calculation of chemical usage is performed, then data accuracy can be ensured, but time consumption increases significantly and real-time monitoring becomes impossible

Engineering Contradiction:
Improvedata accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical recording system with an automated electronic weighing system. The smart scale automatically records chemical weights, calculates usage amounts, and transmits data to a server, eliminating manual recording while maintaining data accuracy through automated measurement and calculation processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service automation where the weighing device automatically performs measurement, calculation, and data transmission without human intervention. The scale autonomously records initial and remaining weights, computes usage amounts, and sends data to the server, freeing users from time-consuming manual tasks.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If all chemicals are stored in one location for easy management, then accessibility is improved, but the system cannot handle chemicals scattered across multiple laboratories

Engineering Contradiction:
ImproveaccessibilityVSAvoidmulti-location capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal management system that can handle chemicals across multiple locations. The server receives and consolidates data from smart scales in different laboratories, providing a unified view of all chemical inventories regardless of physical location, thus achieving multi-location capability while maintaining ease of access through centralized digital management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from physical centralized storage to digital centralized management. By moving the management dimension from physical space to virtual space, the system can access and monitor chemicals scattered across multiple laboratories through network connectivity, effectively adding a digital dimension to overcome physical dispersion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a centralized server is used to store all chemical data, then data security is improved, but network vulnerabilities increase

Engineering Contradiction:
Improvedata securityVSAvoidnetwork vulnerabilities
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the data storage and processing functions. The server stores only essential chemical information and usage data, while the smart scale performs local weighing and initial data processing. This segmentation reduces the attack surface on the server and distributes security responsibilities across multiple devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The smart scale acts as an intermediary device between the physical chemical and the server. It performs local validation, calculates usage amounts, and transmits processed data to the server, reducing direct exposure of the server to potential network threats and adding a security layer through the intermediary device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring and efficient management of chemical usage across multiple locations, improving safety, accuracy, and inventory management by automatically recording and calculating usage frequency and remaining weights, facilitating timely renewal and logistics optimization.

Implementation Method 1

each of the chemicals is packed in at least one container attached with a radio frequency tag

Methodology Applied
Scientific EffectRadio frequency: Electromagnetic Induction

Data Source

PatentUS11599851B2Method for remote management of the using of chemicals
Publication Date: 2023.03.07 NAT TAIWAN UNIV OF SCI & TECH
  • US11599851B2 patent drawing
  • US11599851B2 patent drawing

AI summary

A method is performed by using a master smart scale with a master-slave mode, a remote communication device and a slave smart scale to manage multiple chemicals from a remote place. The master smart scale performs an initialization procedure to obtain an initial weight of one chemical; generate an identification information by reading a radio frequency tag of the chemical; use the identification information to inform the remote communication device to open an input page for users to input a basic information into the master smart scale; and mark the basic information and the initial weight with the identification information. In the master-slave mode, the master smart scale allows receiving the information of the chemical from its slave smart scale. For inquiry, a specific page is opened with the remote communication device to receive and display a statistical data generated from the master smart scale.