Smart Sensing Insole with Embedded Pressure Layer

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Solution Overview

Problem

Conventional plantar pressure testing methods using traditional sensors are uncomfortable for long-term use, inefficient in data collection, and lack cost-effectiveness, failing to provide comprehensive health information.

Innovation Solution

A smart sensing insole with a pressure sensing layer and a sensing module that includes strategically placed sensors to capture foot pressure data, coupled with inertial, infrared, and GPS sensors, and a wireless transmission module for real-time data processing and display on a mobile device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sensors are placed on the surface of the insole, then sensor wear occurs and user comfort deteriorates, but if sensors are embedded in the insole interlayer, then manufacturing complexity increases

Engineering Contradiction:
Improvesensor durabilityVSAvoidinsole structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure sensing layer is embedded within the insole structure, with the sensing layer positioned between the upper and lower layers of the insole. This nested configuration protects the sensors from external wear and damage while maintaining user comfort, as the sensors are integrated into the insole matrix rather than exposed on the surface.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If sensors are configured randomly on the insole, then manufacturing is simplified, but data capture accuracy at key locations deteriorates

Engineering Contradiction:
Improvesensor configuration simplicityVSAvoidpressure data accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The pressure sensing layer includes strategically positioned sensing regions corresponding to key foot pressure areas such as the heel, metatarsal heads, and toe regions. This localized configuration ensures accurate capture of pressure data at critical locations while maintaining a relatively simple overall manufacturing process through standardized layer integration.

Inventive Principle:
Principle #3Local quality

3Reliability

If individual sensors are used with separate devices, then sensing functionality is achieved, but mass production efficiency and cost-effectiveness deteriorate

Engineering Contradiction:
Improvesensing functionalityVSAvoidmass production efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Multiple pressure sensing elements are integrated into a single unified pressure sensing layer that is embedded in the insole. This merged configuration allows the entire sensing system to be manufactured as one integrated component rather than assembling multiple individual sensor devices, thereby improving mass production efficiency and reducing costs while maintaining reliable pressure sensing functionality across the entire insole surface.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The smart sensing insole provides accurate and efficient measurement of foot pressure and exercise data, enabling comprehensive health management and analysis, while ensuring user comfort and cost-effectiveness.

Implementation Method 1

a pressure sensor, configured in the insole to detect a pressure change in the insole

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Implementation Method 2

an infrared sensor, and a GPS, which are arranged in the arch of the smart sensing insole

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS20250064166A1Smart Sensing Insole
Publication Date: 2025.02.27 DECENTRALIZED BIOTECHNOLOGY INTELLIGENCE CO LTD
  • US20250064166A1 patent drawing
  • US20250064166A1 patent drawing
  • US20250064166A1 patent drawing

AI summary

The present invention discloses a smart sensing insole including a pressure sensing layer (for instance a pressure plate) which includes sensing sensors. The sensors are used as sensing points to measure the pressure and the distribution when the foot pressure changes. Each sensor is coupled to the sensing module. The area occupied by the sensing points is between 3-50% or 3-70% of the entire insole area. The sensing point position is configurated at pressure peak position, pressure center area, foot arch position.