Smart Tip Cryoneedle for Teardrop Ice Ball Formation

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Solution Overview

Problem

Existing cryogenic devices for treating neural tissues face challenges in achieving precise and efficient ice ball formation, particularly for longer needles with reduced gauge sizes, leading to undesirable ice ball shapes and frosting, which affect the efficacy of treatments for conditions like lower back pain and spinal indications.

Innovation Solution

The design of a cryogenic device with a silica supply tube having a specific inner-to-outer diameter ratio and controlled flow rate to form a teardrop-shaped ice ball, combined with a blunt needle and introducer system that allows the ice ball to remain on the introducer post-treatment, reducing overall procedure time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If longer needles with reduced gauge sizes are used, then the needle can reach deeper target tissues, but undesirable ice ball shapes and frosting occur

Engineering Contradiction:
Improveneedle lengthVSAvoidice ball shape
Core Design Contradiction:
Length of moving objectVSShape

Solution Approach 1:

The patent applies parameter changes by optimizing the inner-to-outer diameter ratio of the silica supply tube (0.44 to 0.52) and controlling the flow rate of cooling fluid (4.70-8.34 SCCM) to produce a desired teardrop-shaped ice ball. These parameter adjustments resolve the contradiction by enabling longer needles to achieve proper ice ball formation without frosting, directly addressing the technical problem of ice ball shape degradation with increased needle length

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional needle designs are used, then the procedure can be completed, but post-cooling time is excessive

Engineering Contradiction:
Improveprocedure efficiencyVSAvoidpost-cooling time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements preliminary action by designing the needle and introducer system so that the ice ball forms and remains on the introducer during the procedure. This allows the ice ball to be pre-positioned and maintained without requiring extended post-cooling time, enabling the operator to proceed to the next treatment location more quickly and reducing overall procedure time by up to 50%

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a sharp needle is used, then insertion is easier, but the needle cannot provide electrical insulation for neurostimulation

Engineering Contradiction:
Improveneedle insertionVSAvoidneurostimulation capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by separating the functions of insertion and neurostimulation into different components: a sharp introducer needle for easy insertion and a blunt therapeutic needle for neurostimulation and cryotherapy. The introducer needle provides electrical insulation during neurostimulation while the blunt needle delivers the cooling treatment, allowing both easy insertion and neurostimulation capability to coexist

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise ice ball formation for effective treatment of target nerves, reducing procedure time by up to 50% for post-cooling and allowing simultaneous treatment at multiple locations, thus enhancing the efficacy of cryotherapy for conditions such as lower back pain and sacroiliac joint issues.

Implementation Method 1

the needles may be cooled (e.g., by a flow of the cryogen), and the target tissue adjacent to the cooled needles may thereby be cooled by conduction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

cryogen may be either injected into the target tissue via openings in needles of their needle probes, such that the target tissue is cooled directly by the cryogen

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS12551258B1Medial branch smart tip needle
Publication Date: 2026.02.17 PACIRA CRYOTECH INC
  • US12551258B1 patent drawing
  • US12551258B1 patent drawing
  • US12551258B1 patent drawing

AI summary

Cryogenic methods, systems, and devices cryogenic system for alleviating lower back pain in a patient. The cryogenic device includes a handpiece having a size and shape suitable for supporting in a hand of an operator and a needle probe coupled to a distal portion of the handpiece. The needle probe includes a probe body, at least one needle coupled the probe body, and a silica supply tube extending within the needle lumen. The system includes an introducer configured to receive and position the at least one needle proximate to a location of a target tissue associated with lower back pain, wherein the cryogenic device is configured to provide a desired ice ball shape that remains on a distal portion of the introducer after the at least one needle is removed therefrom. The system further includes a needle guard configured to house the needle probe.