Smartcard LED Current Control via Microcontroller Feedback

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Solution Overview

Problem

Existing smart cards face challenges with high power consumption due to light-emitting diodes (LEDs), particularly when voltage fluctuations cause excessive current and power usage, leading to manufacturing complexities and cost constraints.

Innovation Solution

A smart card design that incorporates a microcontroller with a digital-to-analog converter and comparator to control the power supply of an LED, monitoring voltage and current to prevent excessive power consumption by cutting off power when current increases exponentially, using transistors to manage the LED's power state and emulate the behavior of a resistor for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If an LED is used in a smart card for indication or communication, then the card gains visual feedback capability, but the power consumption increases significantly

Engineering Contradiction:
ImproveLED light outputVSAvoidLED power consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic control of the LED by using a current source that adjusts its output based on real-time voltage detection. The system transitions from static LED operation to dynamic adaptation, where the LED current is continuously adjusted according to the detected voltage level, thereby optimizing power consumption while maintaining necessary illumination.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a feedback mechanism where the voltage across the LED is detected and used to control the LED current. The detection circuit monitors the voltage and feeds this information back to the current source, which adjusts the LED current accordingly. This closed-loop feedback system ensures that the LED operates at optimal power levels under varying conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If a resistor is used to limit LED current, then the LED current is controlled, but the device complexity and manufacturing cost increase

Engineering Contradiction:
ImproveLED current controlVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functions of voltage detection, current control, and LED operation into a single integrated circuit. Rather than using separate resistors and control circuits, the invention combines these functions into one unified device that detects the voltage across the LED and directly controls the LED current, thereby reducing component count and circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit performs multiple functions: it detects the voltage across the LED, determines the appropriate current level, and controls the LED current accordingly. This multi-functional device replaces what would traditionally require multiple separate components, simplifying the overall circuit design and reducing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If the LED operates at high current for better visibility, then the illumination intensity improves, but the power consumption and heat generation increase

Engineering Contradiction:
ImproveLED brightnessVSAvoidpower loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the LED current based on the detected voltage conditions. Rather than operating at a fixed high current level, the LED current is continuously adapted to match the actual operating conditions, ensuring optimal brightness while minimizing unnecessary power consumption and heat generation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the LED by adjusting the current level according to the detected voltage. The system monitors voltage conditions and modifies the LED current parameter accordingly, allowing the LED to operate at different brightness levels optimized for each specific condition, thereby reducing energy loss while maintaining adequate illumination.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively controls LED power consumption, maintaining low current flow even under voltage fluctuations, thereby reducing overall power usage and simplifying manufacturing by eliminating the need for physical resistors.

Implementation Method 1

a light-emitting diode having an anode terminal coupled to a node of application of a power supply voltage

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Data Source

PatentUS11803729B2Smartcard
Publication Date: 2023.10.31 STMICROELECTRONICS (ROUSSET) SAS
  • US11803729B2 patent drawing
  • US11803729B2 patent drawing
  • US11803729B2 patent drawing

AI summary

A light-emitting diode has an anode terminal coupled to a node of application of a power supply voltage by a first transistor and a cathode terminal coupled to a node of application of a reference voltage by a second transistor. A microcontroller includes a digital-to-analog converter and a comparator, with the comparator having a first input coupled to one of the anode and cathode terminals of the diode and a second input configured to receive an output voltage of the converter. An output signal of the comparator controls one of the first and second transistors to turn off when the comparator detects an operating condition where current flow in the light-emitting diode exceeds maximum current limit (such as with the light-emitting diode operating in an exponential operating area.