Smartphone Camera Suspension Degradation Detection

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Solution Overview

Problem

Vehicle suspension systems degrade over time, leading to decreased vehicle control and ride comfort, with operators often unaware of the degradation until it affects safety, necessitating a simple and cost-effective monitoring system.

Innovation Solution

An electronic device, such as a smartphone, is positioned in the vehicle to capture data using a camera and accelerometer, calculating suspension operating characteristics and alerting the operator if they exceed predetermined thresholds, with additional features like GPS and image stabilization to enhance data collection and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a suspension monitoring system is implemented using traditional sensors and electronic components, then measurement precision and reliability improve, but device complexity and cost increase

Engineering Contradiction:
Improvesuspension degradation detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a camera to capture optical images of the suspension system components, creating a visual copy that can be analyzed digitally. This replaces traditional physical sensors with an optical copying mechanism, maintaining measurement capability while reducing mechanical complexity. The camera captures images that are then processed to detect suspension degradation through image analysis algorithms.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent substitutes mechanical sensing systems with an optical-based system using a camera and image processing. Instead of using mechanical sensors to detect suspension component wear, the system uses optical imaging and digital image analysis to identify degradation patterns, thereby reducing mechanical complexity while improving measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If comprehensive suspension system monitoring is implemented, then reliability and safety improve, but ease of operation and cost worsen

Engineering Contradiction:
Improvevehicle safetyVSAvoidoperator burden
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs self-diagnosis by automatically capturing images of the suspension system and analyzing them for degradation patterns. The electronic device autonomously monitors the suspension components, processes the image data, and generates alerts without requiring manual inspection or intervention from the operator, thereby maintaining high reliability while preserving ease of operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements continuous monitoring with feedback loops that automatically analyze suspension component conditions and provide real-time alerts to operators when degradation is detected. This automated feedback mechanism ensures high reliability through continuous surveillance while maintaining ease of operation by eliminating the need for manual checks and reducing operator burden.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If manual inspection of suspension systems is performed, then cost is reduced, but measurement precision and reliability deteriorate

Engineering Contradiction:
Improvesystem costVSAvoiddegradation detection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system uses a camera to create digital copies (images) of the suspension components, which can then be analyzed with high precision using image processing algorithms. This optical copying approach enables automated, accurate detection of degradation patterns without requiring expensive specialized sensors or manual inspection by trained personnel, thereby achieving both low cost and high measurement precision.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10569613B2Method of alerting driver to condition of suspension system
Publication Date: 2020.02.25 TENNECO AUTOMOTIVE OPERATING COMPANY INC
  • US10569613B2 patent drawing
  • US10569613B2 patent drawing
  • US10569613B2 patent drawing

AI summary

An electronic device and a method for determining whether a vehicle suspension system has degraded by positioning the electronic device in a vehicle includes activating a camera to initiate data capture within the electronic device. The camera is positioned to capture a change in a field of view during vehicle operation. The method includes calculating a vehicle suspension operating characteristic based on information captured by the camera and determining whether the calculated vehicle suspension operating characteristic exceeds a threshold. A signal indicative of suspension degradation is output when the threshold is exceeded.