SMB Distributor Plate with Limited Bed Immersion

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Solution Overview

Problem

In multi-stage column processes, the presence of obstacles within the granular medium hampers fluid flow and reduces the efficiency of fluid distribution and collection systems, particularly in large-diameter columns, where bulky distribution systems and embedded stiffening elements occupy valuable volume and disrupt fluid flow.

Innovation Solution

Integrating the distribution system and stiffening elements into the distributor plate itself, reducing the volume of these elements within the granular bed and allowing for improved fluid flow by minimizing obstacles in the bed, which can increase the height of the distributor plate and reduce the granular medium volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the distribution system and stiffening elements are positioned within the granular bed, then the total column volume is minimized, but the fluid flow is disrupted and axial dispersion increases

Engineering Contradiction:
Improvecolumn volumeVSAvoidfluid flow efficiency
Core Design Contradiction:
Volume of stationary objectVSProductivity

Solution Approach 1:

The distribution system and stiffening elements are extracted from the granular bed and repositioned within the distributor plate structure. This removes the obstacles from the fluid flow path through the granular medium, eliminating axial dispersion while maintaining compact column design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The distribution system and stiffening elements are merged with the distributor plate by integrating them into the plate's structure. The distributor plate becomes a composite structure that combines support, stiffening, and fluid distribution functions, eliminating the need for separate embedded components.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the distributor plate height is increased to accommodate internal means, then the plate volume increases, but the granular bed volume decreases

Engineering Contradiction:
Improvedistributor plate volumeVSAvoidgranular medium volume
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The distributor plate is designed as a multi-functional component that simultaneously provides structural support, stiffening, and fluid distribution. By integrating the distribution system and stiffening elements into the plate, the plate performs multiple functions that would otherwise require separate components, justifying the increased plate volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The distribution system is repositioned from a three-dimensional embedding within the granular bed to a two-dimensional integration within the distributor plate structure. This dimensional reorganization allows the system to maintain compact overall volume while improving fluid flow characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If obstacles are present in the granular medium, then the distribution system can be compact, but the fluid flow is hampered and separation efficiency decreases

Engineering Contradiction:
Improvedistribution system compactnessVSAvoidseparation efficiency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The obstacles (distribution system and stiffening elements) are extracted from the granular medium to preserve fluid flow paths. This extraction maintains system compactness through integration into the distributor plate while eliminating the negative impact on separation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8926839B2Simulated moving bed column with a limited degree of immersion of the distribution system and optional stiffening elements within the granular bed
Publication Date: 2015.01.06 IFP ENERGIES NOUVELLES
  • US8926839B2 patent drawing
  • US8926839B2 patent drawing
  • US8926839B2 patent drawing

AI summary

The present invention describes a device for the distribution of fluids in a multi-stage column operating in simulated moving bed (SMB) mode comprising, in the direction of flow of the principal fluid, a distribution system (6) for auxiliary fluids, and a distributor plate (10) supported by stiffening elements (7) located below said plate (10), said device being interposed between two successive beds of granular solid (2) denoted the upstream and downstream bed, the distribution system and the stiffening elements being immersed in the upstream and downstream granular beds to a slight extent with an upper limit for the degree of immersion.