Unified SMO and DP Lithography Co-Optimization

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Solution Overview

Problem

Current lithographic processes face challenges in achieving better imaging performance due to the lack of integration between Source Mask Optimization (SMO) and Double Patterning (DP) in a computationally efficient manner, as well as the need to co-optimize design layouts for optical characteristics in lithography apparatuses.

Innovation Solution

A method is introduced to integrate SMO and DP in a unified process flow, incorporating co-optimization-aware splitting of patterns for lithographic processes, which includes selecting a representative set of design layout portions to expedite the co-optimization process and optimize both the source and mask simultaneously, while considering the optical settings of the lithography apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If Source Mask Optimization (SMO) and Double Patterning (DP) are integrated in a unified process flow, then imaging performance is improved, but computational complexity increases

Engineering Contradiction:
Improveimaging performanceVSAvoidcomputational complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the design layout into multiple portions and processes them separately through the unified SMO-DP flow. This allows the complex optimization to be divided into manageable chunks, reducing the computational burden while maintaining overall imaging performance improvements.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If co-optimization of source and mask is performed, then imaging quality is improved, but processing time increases

Engineering Contradiction:
Improveimaging qualityVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary selection of representative design layout portions before executing the full co-optimization process. By pre-identifying critical patterns and regions that most impact imaging quality, the system can focus computational resources on these areas, achieving quality improvement while reducing overall processing time.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If representative set of design layout portions is selected, then computational efficiency is improved, but optimization completeness may be reduced

Engineering Contradiction:
Improvecomputational efficiencyVSAvoidoptimization completeness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by selecting specific representative portions of the design layout that exhibit critical imaging characteristics. Rather than uniformly processing the entire layout, the system identifies and optimizes regions with the greatest impact on imaging performance, maintaining optimization completeness for critical areas while improving overall computational efficiency.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9262579B2Integration of lithography apparatus and mask optimization process with multiple patterning process
Publication Date: 2016.02.16 ASML NETHERLANDS BV
  • US9262579B2 patent drawing
  • US9262579B2 patent drawing
  • US9262579B2 patent drawing

AI summary

The present invention relates to lithographic apparatuses and processes, and more particularly to multiple patterning lithography for printing target patterns beyond the limits of resolution of the lithographic apparatus. A method of splitting a pattern to be imaged onto a substrate via a lithographic process into a plurality of sub-patterns is disclosed, wherein the method comprises a splitting step being configured to be aware of requirements of a co-optimization between at least one of the sub-patterns and an optical setting of the lithography apparatus used for the lithographic process. Device characteristic optimization techniques, including intelligent pattern selection based on diffraction signature analysis, may be integrated into the multiple patterning process flow.