Smoke Generator for Open Fire Extinguishing System Testing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for testing open fire extinguishing systems, such as deluge systems, are costly, complex, and can lead to corrosion and blockages due to seawater use, requiring shutdowns and potentially dangerous clogging issues.

Innovation Solution

A smoke and/or mist generator system that produces a high optical smoke density and flow rate, allowing for the testing of spray heads without water, which prevents solid particles from entering and enables inspection of spray head functionality and direction without shutting down installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If seawater is used for testing fire extinguishing systems, then the testing can be performed with readily available water source, but corrosion and blockages occur due to salt and solid particles

Engineering Contradiction:
Improveavailability of testing mediumVSAvoidcorrosion and blockage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces air as an intermediary medium to transfer smoke through the fire extinguishing system during testing. This replaces seawater as the testing medium, eliminating corrosion from salt and blockage from solid particles while maintaining the ability to test spray head functionality. The air-smoke mixture serves as a harmless carrier that reveals system performance without causing damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state and properties of the testing medium from liquid (seawater) to gas (air with smoke). This parameter change from liquid to gas phase eliminates the harmful effects of salt corrosion and solid particle blockage, while the smoke component provides visibility to assess spray head performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional water testing is performed, then spray head functionality can be verified, but installations must be shut down which is expensive and time-consuming

Engineering Contradiction:
Improveverification of spray head functionalityVSAvoidshutdown duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent enables continuous operation of installations during testing by using air-smoke instead of water. The fire extinguishing system can be tested while the installation remains operational, eliminating the need for shutdowns. The smoke provides visible indication of spray head functionality without requiring system cessation.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If seawater testing is conducted, then system operation can be tested, but collected extinguishing agent requires recycling and purification which increases complexity

Engineering Contradiction:
Improvesystem operation testingVSAvoidrecycling and purification system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the harmful elements (salt, solid particles) from the testing medium by replacing seawater with air-smoke. This eliminates the need for recycling and purification systems, as the air-smoke mixture can be easily dispersed without requiring complex treatment infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective testing of open fire extinguishing systems without the need for shutdowns, reducing corrosion risks and allowing for the identification of clogged or misaligned spray heads, ensuring system functionality and effectiveness while preventing solid particle entry.

Implementation Method 1

a smoke and/or mist generator... in which the exiting smoke has an optical smoke density of at least 10 m−1

Methodology Applied
Scientific EffectSmoke generation: Combustion

Data Source

PatentUS10010734B2Method and device for the testing of fire extinguishing systems
Publication Date: 2018.07.03 LUPHI
  • US10010734B2 patent drawing
  • US10010734B2 patent drawing
  • US10010734B2 patent drawing

AI summary

An installation for testing open fire extinguishing systems includes a smoke and/or mist generator and a connecting conduit suitable and dedicated for being connected to a fire fighting system. A method for testing of fire extinguishing systems has the following steps performed in any suitable order: a) providing an installation for the generation of smoke and/or mist, b) connecting a conduit of the installation to a conduit of a first section of a preferably open fire extinguishing system, c) opening a valve which provides a connection between the first section of the fire fighting system and the connecting conduit of the installation, d) turning on the smoke and/or mist generator, such that, by the exiting of the smoke and/or mist, the spray heads of the first section of the fire extinguishing system can be inspected on their openness, e) repeating steps b-d for any further section of the fire extinguishing system.