Smoke Taint Sensing Plug for Wine Containers

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Solution Overview

Problem

Current methods for detecting smoke taint in wine, such as wet chemistry, are time-consuming and inefficient, often resulting in delayed detection and significant financial losses for the wine industry due to the bitter, burnt flavor it imparts to wines exposed to smoke from wildfires.

Innovation Solution

A plug system for wine containers equipped with sensors and filters that detect smoke taint compounds like guaiacol and phenols through gas analysis, eliminating the need for liquid sampling and providing real-time monitoring by using electrochemical gas sensors and selective filters to reduce cross-contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If wet chemistry methods are used to detect smoke taint, then measurement precision is improved, but loss of time increases significantly

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces wet chemistry methods with electrochemical gas sensors that detect smoke taint compounds in the headspace gas above the wine. This substitution eliminates the need for liquid sampling and laboratory analysis, providing real-time detection while maintaining measurement precision through selective sensors and filters.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses the headspace gas as an intermediary medium to detect smoke taint compounds. Instead of directly analyzing the wine liquid, the sensors detect volatile compounds that have evaporated into the gas phase above the wine, enabling rapid non-invasive detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple sensors detect different substances, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidsensor system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the detection function into separate specialized sensors, each dedicated to detecting a specific substance (guaiacol, 4-methylguaiacol, ethanol, sulfur dioxide). This segmentation allows each sensor to be optimized for its target compound while maintaining overall system manageability through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies selective filters to each sensor input, creating localized optimization for each detection channel. Each filter is specifically designed to allow only certain compounds to reach its corresponding sensor, enhancing detection specificity without requiring complex global filtering mechanisms.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and accurate detection of smoke taint, allowing for timely intervention and reducing the risk of producing unsalable wines, thereby minimizing financial losses and improving wine quality control.

Implementation Method 1

A first filter is between the input end and the first sensor, where the first filter selectively allows phenols to pass through

Methodology Applied
Scientific EffectSize exclusion: Filter (physical)

Implementation Method 2

A second filter is between the input end and the second sensor, wherein the second filter selectively allows the second substance to pass through

Methodology Applied
Scientific EffectSize exclusion: Filter (physical)

Implementation Method 3

the input end having a liquid-impermeable membrane that allows gas flow to pass through

Methodology Applied
Scientific EffectPermeability: Semipermeable Membrane

Implementation Method 4

A first sensor is in a first sensor chamber inside the housing, the first sensor being configured to detect a smoke taint compound

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentUS11378569B2Smoke taint sensing device
Publication Date: 2022.07.05 REBOOT LABS
  • US11378569B2 patent drawing
  • US11378569B2 patent drawing
  • US11378569B2 patent drawing

AI summary

A plug for a container for storing liquid includes a housing and an input end at an end of the housing, the input end having a liquid-impermeable membrane that allows gas flow to pass through. A first sensor is in a first sensor chamber inside the housing, the first sensor being configured to detect a smoke taint compound. A first filter is between the input end and the first sensor, where the first filter selectively allows phenols to pass through. A second sensor is in a second sensor chamber inside the housing, the second sensor being configured to detect a second substance different from the smoke taint compound. A second filter is between the input end and the second sensor, wherein the second filter selectively allows the second substance to pass through.