SMPS Controller Architecture Without VCC-Sampling Capacitors

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Solution Overview

Problem

Conventional high-side buck AC/DC switch-mode power supply (SMPS) systems face challenges in achieving ultra-low standby power dissipation due to the use of a VCC-sampling capacitor, which results in poor load regulation and dynamic characteristics, and the indirect sampling of the output voltage.

Innovation Solution

An SMPS controller with a built-in energy storage unit and logic control unit, powered by an output-voltage power supply unit, eliminates the need for a stand-off capacitor, integrating these components in a single package to reduce standby power dissipation and improve load regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a VCC-sampling capacitor is used to power the control chip from the output voltage, then standby power dissipation is reduced, but load regulation and dynamic characteristics deteriorate

Engineering Contradiction:
Improvestandby power dissipationVSAvoidload regulation
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The power supply function is segmented into two independent paths: a VCC power supply unit that provides operating voltage to the control chip, and a separate output voltage sampling path that directly samples the output voltage without using a capacitor. This segmentation allows the control chip to be powered efficiently while maintaining accurate output voltage sampling for proper load regulation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The VCC-sampling capacitor is extracted and removed from the circuit. Instead of using a capacitor to both power the control chip and sample the output voltage, the patent separates these functions: the VCC power supply unit handles power delivery while a dedicated sampling circuit handles output voltage measurement, eliminating the performance degradation caused by capacitor-based sampling.

Inventive Principle:
Principle #2Taking out (Extraction)

2Loss of energy

If a VCC-sampling capacitor is used to power the control chip from the output voltage, then standby power dissipation is reduced, but dynamic characteristics deteriorate

Engineering Contradiction:
Improvestandby power dissipationVSAvoiddynamic characteristics
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The power supply and voltage sampling functions are segmented into separate circuits. The VCC power supply unit provides stable operating voltage to the control chip, while the dedicated sampling circuit directly measures output voltage changes, enabling fast dynamic response without the voltage ripple and delay introduced by capacitor charging/discharging cycles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The VCC-sampling capacitor is extracted from the circuit, removing the bottleneck that limited dynamic performance. The separate sampling circuit can respond immediately to output voltage changes, improving transient response and dynamic characteristics while the VCC power supply unit maintains efficient standby power consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a stand-off capacitor is used for sampling the output voltage, then the control chip can be powered from the output voltage, but the system complexity increases

Engineering Contradiction:
Improvepower supply integrationVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The VCC power supply unit and the output voltage sampling function are merged into an integrated controller chip. This integration eliminates the need for external stand-off capacitors and separate sampling components, reducing system complexity while maintaining the ability to power the control chip from the output voltage and accurately sample the output voltage for regulation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces standby power dissipation and enhances dynamic characteristics by maximizing the utilization of the output voltage, minimizing the contribution of a high-voltage power supply, and allowing for miniaturization and simplification of the SMPS system.

Implementation Method 1

a built-in energy storage unit... configured to charge the built-in energy storage unit using an output voltage from the switch-mode power supply system

Methodology Applied
Scientific EffectEnergy storage: Capacitance

Data Source

PatentUS11909300B2Switch-mode power supply (SMPS) controller, SMPS system and power supply method for SMPS system
Publication Date: 2024.02.20 SHANGHAI BRIGHT POWER SEMICONDUCTOR CO LTD
  • US11909300B2 patent drawing
  • US11909300B2 patent drawing
  • US11909300B2 patent drawing

AI summary

A switch-mode power supply (SMPS), an SMPS system and a power supply method for an SMPS system are disclosed. The SMPS controller includes an output-voltage power supply unit, a built-in energy storage unit and a logic control unit. The output-voltage power supply unit is configured to charge the built-in energy storage unit using an output voltage from the SMPS system so that the built-in energy storage unit can provide an operating voltage for the logic control unit. The use of a stand-off energy storage capacitor can be dispensed with, and the use of the output voltage as a power supply is enabled. As a result, significant reductions in overall and standby power dissipation are achieved. In addition, the SMPS controller may further include a high-voltage power supply unit, which provides a hybrid power supply solution, together with the output-voltage power supply unit.