SMPS Inductor Current Control via Cycle Feedback

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Solution Overview

Problem

In open loop switched mode power supply (SMPS) implementations, particularly in boost configurations, it is challenging to maintain circuit stability and control inductor current within desired limits when the input voltage is ill-defined, such as in automotive applications, due to varying peak currents, which often requires more expensive components.

Innovation Solution

A method and device that utilize feedback loops from previous switching cycles to set an initial reference voltage, incorporating a comparator and integrator-based feedback system to ensure the inductor current peak is maintained within limits independently of the input-to-output voltage ratio, using slope compensation to stabilize the duty cycle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If open loop control is used in boost SMPS configuration, then device complexity is reduced, but inductor current control precision deteriorates

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidinductor current control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a feedback mechanism that uses information from previous switching cycles to adjust the reference voltage for the current cycle. The feedback loop monitors the inductor current and uses this information to set the initial reference voltage, ensuring that the current remains within desired limits without requiring complex real-time control circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent sets the initial reference voltage for each switching cycle based on feedback from previous cycles before the cycle begins. This preliminary action ensures that the reference voltage is already optimized for the expected conditions, allowing the open-loop control to achieve closed-loop level current control precision without the complexity of real-time feedback control circuits.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If input voltage is ill-defined (e.g., automotive battery), then adaptability is improved, but inductor current stability deteriorates

Engineering Contradiction:
Improveinput voltage adaptabilityVSAvoidinductor current stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The feedback loop continuously monitors the inductor current and uses this information to adjust the reference voltage for subsequent switching cycles. This feedback mechanism compensates for variations in ill-defined input voltages such as automotive batteries, maintaining stable inductor current despite input voltage fluctuations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The reference voltage is dynamically adjusted for each switching cycle based on feedback from previous cycles. This dynamic adaptation allows the system to respond to changing input voltage conditions, maintaining current stability even when the input voltage is ill-defined or highly variable.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If slope compensation is added to stabilize current control loop, then circuit stability is improved, but device complexity deteriorates

Engineering Contradiction:
Improvecurrent control loop stabilityVSAvoidcompensation circuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the slope compensation function with the reference voltage generation circuit. The initial reference voltage for each switching cycle incorporates the necessary compensation based on feedback from previous cycles, eliminating the need for separate slope compensation circuits and reducing overall device complexity while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If inductor current is not controlled adequately, then ease of operation is improved, but component reliability deteriorates

Engineering Contradiction:
Improvecontrol implementation easeVSAvoidcomponent reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The feedback mechanism automatically adjusts the reference voltage based on inductor current measurements from previous switching cycles. This automatic adjustment ensures adequate current control without requiring complex manual tuning or intervention, maintaining both ease of operation and component reliability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3240172B1Switched mode power supply control
Publication Date: 2019.04.17 DELPHI TECH IP LTD
  • EP3240172B1 patent drawingFigure 1
  • EP3240172B1 patent drawingFigure 2
  • EP3240172B1 patent drawingFigure 3

AI summary

An illustrative example embodiment of a method is for controlling a switch (22). The switch (22) is used to charge a capacitor (34) that provides an output voltage. The switch (22) has an inductor (24) on an input side between a power source (26) and the switch (22). The method includes: initiating a switching cycle including turning on the switch (22), sensing a voltage representing current through the inductor (24), using a reference voltage as a basis for turning off the switch (22) during the switching cycle when the sensed voltage exceeds the reference voltage, and setting an initial value of the reference voltage at a beginning of the switching cycle based on at least one feature of an activation of the switch (22) during at least one previous switching cycle.