Switched-Mode Power Supply OFF-Skip Control for Stable Load Response

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Solution Overview

Problem

Existing switched-mode power supplies face challenges in OFF-skip control, particularly when the difference between input and output voltages is small, leading to suboptimal output voltage regulation and potential drops in load response characteristics.

Innovation Solution

The power-supply control apparatus incorporates an OFF-skip function that skips cyclic OFF transitions of the output device, extending the switching cycle and ON duty by dividing the switching frequency, and employs a pseudo-current generating circuit to stabilize feedback control loops, ensuring the output device remains ON even when the reset signal is low, thereby maintaining load response characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If OFF-skip control is implemented to extend switching cycle and improve response characteristics, then load response characteristics are improved, but output voltage regulation may deteriorate due to skipping cyclic OFF transitions

Engineering Contradiction:
Improveload response characteristicsVSAvoidoutput voltage regulation
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements dynamic switching between two control modes: normal PWM control and OFF-skip control. The controller dynamically selects the appropriate mode based on operating conditions, allowing the system to adapt between maintaining strict voltage regulation and improving load response characteristics as needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter by introducing a flag signal that modifies the switching behavior. When the flag is set, the controller skips cyclic OFF transitions and extends the switching cycle, effectively changing the duty cycle behavior to improve response while maintaining voltage regulation through the flag-controlled logic

Inventive Principle:
Principle #35Parameter changes

2Speed

If the switching frequency is divided to extend the switching cycle, then power-supply response is improved, but the complexity of control logic increases

Engineering Contradiction:
Improvepower-supply responseVSAvoidcontrol logic
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent segments the control logic into distinct functional blocks: a flag setting unit that determines when OFF-skip control should be activated, a comparator that generates the reset signal, and a controller that executes the switching based on these inputs. This modular segmentation makes the complex control logic more manageable and implementable

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240356439A1Power-supply control apparatus, switched-mode power supply, and vehicle
Publication Date: 2024.10.24 ROHM CO LTD
  • US20240356439A1 patent drawing
  • US20240356439A1 patent drawing
  • US20240356439A1 patent drawing

AI summary

A power-supply control apparatus includes a controller that is configured to perform duty control on a switch device which forms an output stage of a switched-mode power supply which is configured to generate an output voltage from an input voltage. The controller has an OFF-skip function to skip cyclic OFF transitions of the switch device. The controller keeps the switch device turned ON by ignoring a reset signal based on feedback control on the output voltage under a state in which the OFF-skip function is implemented.